The invention provides a novel process for a formula of a
slag-free flux-cored wire, and relates to a
welding material. The manufacturing method adds the combination of
molybdenum powder,
nickel powder and
rare earth silicon to a formula of raw materials, eliminates mineral
powder in a common formula, and optimizes the proportion of various types of
metal powder in the formula. According to the formula, the
welding material comprises the following components: 4 to 8 parts of micro carbon ferrochromium, 12 to 18 parts of low carbon
ferromanganese, 56 to 67 parts of
iron powder, 2 to 6 parts of
molybdenum powder, 0.1 to 0.4 part of ferroboron, 2 to 5 parts of
rare earth silicon, 1 to 3 parts of
ferrosilicon, 2 to 3 parts of
ferrotitanium, 2 to 3 parts of
sodium fluoride, 3 to 7 parts of ferroaluminum, 1 to 3 parts of aluminum to
magnesium powder and 4 to 8 parts of
nickel powder. The invention improves the
toughness, strength and anti-fatigue performance of
welding seams and thins welding-seam grains by adding the combination of
molybdenum powder,
nickel powder and
rare earth silicon into the raw materials of the formula, eliminating the mineral powder in the common formula, and optimizing the proportion of various types of
metal powder in the formula. Meanwhile, slagging on the surfaces of the welding seams is avoided, and welding efficiency is raised by 20 percent compared with
slag-type processes.