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299 results about "Hardfacing" patented technology
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Hardfacing is a metalworking process where harder or tougher material is applied to a base metal. It is welded to the base material, and generally takes the form of specialized electrodes for arc welding or filler rod for oxyacetylene and gas tungsten arc welding (TIG) welding. Powder metal alloys are used in (PTA) also called powder plasma welding and thermal spray processes like high-velocity oxygen fuel coating (HVOF), plasma spray, spray and fuse, etc.SAW , FCAW and MIG / MAG uses continuosly fed wire varying in diameter depending on process and current Strip cladding process uses strips from 50 mm wide to 125 mm with a thickness of 0.5mm.Open arc welding uses continuosly fed tubular electrode which may or may not contain flux.
Particle-matrix composite drill bits with hardfacing and methods of manufacturing and repairing such drill bits using hardfacing materials
InactiveUS20080029310A1Improve wear resistanceDrill bitsAbrasion apparatusWear resistantMaterials science
A rotary drill bit includes a bit body substantially formed of a particle-matrix composite material having an exterior surface and an abrasive wear-resistant material disposed on at least a portion of the exterior surface of the bit body. Methods for applying an abrasive wear-resistant material to a surface of a drill bit are also provided.
Owner:BAKER HUGHES INC
Hardfacing composition for earth-boring bits
InactiveUSRE37127E1Improve wear resistanceImprove fracture toughnessMolten spray coatingDrill bitsNiobiumVanadium carbide
A hardfacing composition comprises at least 60% by weight of hard metal granules including a quantity of sintered carbide pellets and a quantity of cast carbide pellets. The cast and sintered carbides are selected from the group of carbides consisting of chromium, molybdenum, niobium, tantalum, titanium, tungsten, and vanadium carbides and alloys and mixtures thereof. The balance of the hardfacing composition is matrix metal with traces of flux or deoxidizer, and alloying elements. All percentages given are pre-application ratios.
Owner:BAKER HUGHES INC
Hardfacing electrode
ActiveUS20060165552A1Prolong lifeTrend downMolten spray coatingWelding/cutting media/materialsMetalMaterials science
An electrode to form a hardfacing alloy for use as a surfacing on metal that is subjected to high thermal and mechanical stresses. The electrode includes chromium, a metal sensitization inhibitor, and iron to form a hardfacing alloy.
Owner:LINCOLN GLOBAL INC
Hardfacing alloy, methods, and products
ActiveUS7361411B2Extended service lifeReduce coefficient of frictionDrill bitsDrilling rodsBorideCasing wear
Disclosed is a hardfacing alloy capable of withstanding service abrasion of the order of silicious earth particles and weldable on industrial products, such as tool joints and stabilizers used in oil and gas well drilling, and other industrial products. The hardfacing alloy has a low coefficient of friction resulting from excellent metal to metal resistance and significant reduction in industrial wear on industrial products, such as casing wear. Other embodiments of the invention include tool joints having the hardbanding alloy welded to the outer cylindrical surface to its box and pin members and to stabilizer ribs on the stabilizer used in earth boring, such as boring for oil and gas, other industrial products, and methods of applying the hardfacing alloy to their surfaces. The hardfacing alloy does not require any post weld treatment, has primary borides in its microstructure, the carbons in the alloy are tied up in the formation of secondary carbides which add to the abrasion resistance, and have a quadratic crystallographic structure and a hardness of about 1725 Hv comparable to the prior art hardness of the chromium carbide primary carbide alloys of the prior art but is substantially less brittle than C—Cr—Fe hardfacing alloys.
Owner:ATT TECH LTD D B A ARNCO TECH TRUST +1
High anticrack, wear-resistance, high-cr cast iron cored solder wire for huild-up welding
The present invention relates to a high-anticracking high-chrome cast iron type hardfacing flux-cored welding wire. Its flux core composition includes (by wt%) 43-70% of chromium carbide, 10-25% of ferrovanadium, 1-5% of 75# ferro-silicon, 3-8% of metal manganese, 1-3% of alumino-magnesium alloy, 2-5% of ferro-boron, 2-6% of ferro-titanium, 1-5% of ferro-niobium and 2-8% of ferro-molybdenum.
Owner:BEIJING UNIV OF TECH
Drill bits and other downhole tools with hardfacing having tungsten carbide pellets and other hard materials
ActiveUS20100101866A1Improve performanceEasy to wearLiquid surface applicatorsDrill bitsCase hardeningSpherical shaped
A hardfacing is provided to protect surfaces of drill bits and other downhole tools. The hardfacing may include tungsten carbide particles or pellets formed with an optimum weight percentage of binding material and dispersed within and bonded to a matrix deposit. The tungsten carbide particles may be formed by sintering or other appropriate techniques. The tungsten carbide particles may have generally spherical shapes, partially spherical shapes or non-spherical shapes.
Owner:HALLIBURTON ENERGY SERVICES INC
Process for making wear-resistant coatings
InactiveUS7262240B1Readily be sprayed onto substrateHigh viscosityAnti-corrosive paintsMetallic material coating processesCross-linkWear resistant
A paint system and process are disclosed for hardfacing metal surfaces. In one embodiment of the process, a paint including a dispersion of hard particles is first applied as a coating to a surface. Next, a paint including a dispersion of a braze alloy is applied over the layer of hard particles. The surface is then heated to cause the braze alloy to melt and infiltrate into the hard particles thereby bonding them to the metallic surface. In another embodiment, a first layer of adhesive is applied, and a hardfacing powder is applied onto the adhesive. Then a second layer if adhesive is applied, and a braze alloy powder is applied onto the second adhesive. Then the material is heated as in the first embodiment. In another embodiment, paint containing hard particles is coated onto the substrate, and an acid-containing cross-linked copolymer in the paint is then neutralized to increase the viscosity of the paint to prevent running.
Owner:KENNAMETAL INC
Chip deflector on a blade of a downhole reamer and methods therefore
An expandable reamer apparatus for drilling a subterranean formation includes a tubular body, one or more blades, each blade positionally coupled to a sloped track of the tubular body having a hardfacing material on a portion thereof, a push sleeve and a drilling fluid flow path extending through an inner bore of the tubular body for conducting drilling fluid therethrough.
Owner:BAKER HUGHES INC
Systems for preventing wear on turbine blade tip shrouds
ActiveUS7771171B2Inhibit wearDurable outer surfacePropellersRotary propellersTurbine bladeEngineering
A system in a turbine engine for preventing wear on a tip shroud of a turbine blade that includes a pocket formed in a contact surface of the tip shroud and a plug that fits within the pocket and has a durable outer surface. The durable outer surface may include a cobalt-based hardfacing powder. The pocket may be machined out of the contact surface, and the plug may include a plug of predetermined size that fits snugly into the pocket. In some embodiments, the durable outer surface may substantially align with the contact surface after the plug is fitted into the pocket. In other embodiments, the durable outer surface may remain slightly raised from the contact surface after the plug has been fitted into the pocket.
Owner:GENERAL ELECTRIC CO
Layered hardfacing, durable hardfacing for drill bits
A drill bit having a bit body having at least one blade thereon, at least one cutter pocket disposed on the at least one blade, at least one cutter disposed in the at least one cutter pocket, hardfacing applied to at least a selected portion of the drill bit is shown and described. The hardfacing includes a first hardfacing layer disposed on the selected portion of the drill bit, a second hardfacing layer disposed on the first hardfacing layer, wherein the first hardfacing layer has a hardness different than a hardness of the second hardfacing layer.
Owner:SMITH INT INC
Hardfacing electrode
ActiveUS7491910B2Improved arc stabilityModification to compositionMolten spray coatingWelding/cutting media/materialsMetalChromium
Owner:LINCOLN GLOBAL INC
System, method and apparatus for hardfacing composition for earth boring bits in highly abrasive wear conditions using metal matrix materials
A highly abrasive wear metal matrix composite hardfacing material for downhole tools is disclosed. The hardfacing material may comprise a matrix of a softer material with high hardness, such as amorphous nanocomposite steel alloys, and one or more hard component materials. The hard component materials may comprise sintered tungsten carbide, monocrystalline WC, polycrystalline WC, and the additional component of spherical cast tungsten carbide. Alternatively, a matrix of softer material, hard component materials and crushed cast tungsten carbide may be used.
Owner:BAKER HUGHES INC
Machine components and methods of fabricating and repairing
A method of fabricating a machine component is provided. The method includes preparing at least a portion of a surface of a machine component for receiving a sintered preform. The method also includes forming a pre-sintered preform hybrid hardface mixture that includes combining a predetermined portion of at least one hardfacing material with a predetermined portion of at least one brazing material. The method further includes forming a pre-sintered preform. The pre-sintered preform has predetermined dimensions. The method also includes forming the sintered preform and positioning the sintered preform on the machine component. The method further includes fixedly coupling the sintered preform to at least a portion of the machine component via brazing.
Owner:GENERAL ELECTRIC CO
Hardfacing alloy, methods and products
InactiveUS7569286B2Increase resistanceReduce coefficient of frictionDrill bitsDrilling rodsBorideCasing wear
Owner:ATT TECH LTD
Method of Repairing Diamond Rock Bit
Hardfacing is applied on the gage surface of bit blades, the leading and trailing edges of bit blades, and on carbide inserts. The gage surface contains natural diamonds, synthetic diamonds, thermal stable polycrystalline (TSP) diamonds and carbide inserts, and the hardfacing is applied over at least a portion of them. As the primary cutters on the bit blades are worn down during drilling, the gage surface of the bit is also worn down. A hardfacing is applied to the worn gage surfaces of the bit, thereby allowing the bit to drill deeper and longer without requiring replacement.
Owner:BAKER HUGHES INC
Components and motors for downhole tools and methods of applying hardfacing to surfaces thereof
A component for a downhole tool includes a rotor and a hardfacing precursor. The hardfacing precursor includes a polymeric material, hard particles, and a metal. A hydraulic drilling motor includes a stator, a rotor, and a sintered hardfacing material on an outer surface of the rotor or an inner surface of the stator. Methods of applying hardfacing to surfaces include forming a paste of hard particles, metal matrix particles, a polymeric material, and a solvent. The solvent is removed from the paste to form a sheet, which is applied to a surface and heated. A component for a downhole tool includes a first hardfacing material, a second hardfacing material over the first hardfacing material and defining a plurality of pores, and a metal disposed within at least some of the pores. The metal has a melting point lower than a melting point of the second hardfacing material.
Owner:BAKER HUGHES INC
Roller cone drill bit legs
Owner:SMITH INT INC
Balanced Composition Hardfacing Alloy
An iron based hardfacing alloy with an undiluted (all weld material) alloy composition is substantially balanced in order to achieve an hypo-eutectic primary austenitic with secondary martensitic solidification mode. The alloy enables the deposition of substantially crack-free single layers of hardfacing onto industrial components without any post weld treatment. The hardfacing alloy is capable of withstanding abrasion of silicious earth particles when applied to industrial products, such as tool joints, stabilizers and casing and other tubulars used in oil and gas well drilling, and other industrial products.
Owner:ATT TECH LTD
Hardfacing materials with highly conforming properties
InactiveUS20070107942A1Increased durabilityDrill bitsMetallic material coating processesCase hardeningMetallic Nickel
An earth-boring bit, and a method of increasing the durability of the same, which includes the step providing a pliable sheet of a hardfacing matrix material. The pliable sheet of hardfacing material has a nickel and chromium matrix combined with a first element. The first element is selected from a group consisting of spherical sintered tungsten carbide, spherical cast tungsten carbide, and metallic glass. The hardfacing matrix material sheet is placed on a preselected surface of the drill bit. The hardfacing matrix material sheet is then fusion bonded to the drill bit.
Owner:BAKER HUGHES INC
Rotary rock bit with hardfacing to reduce cone erosion
An earth-boring bit has a body with three bit legs. A cone is rotatably mounted to each of the bit legs. Each of the cones has an outer row and an inner row of teeth machined on it. Each of the teeth has a rectangular root with inner, outer and lateral boundaries. A layer of hardfacing is applied to each tooth and on an exterior portion of each of the cones surrounding the inner, outer and lateral boundaries of each of the teeth. Conical surfaces between the inner and outer rows contain at least portions of the hardfacing.
Owner:BAKER HUGHES INC
WC particle-reinforced Ni-based MIG hardfacing flux-cored wire
InactiveCN103406689AImprove toughnessGood "supportArc welding apparatusWelding/cutting media/materialsManganeseBoron carbide
The invention discloses a WC particle-reinforced Ni-based MIG hardfacing flux-cored wire and belongs to surface-modified cored wires used in the technical field of engineering application. The flux-cored wire is composed of a nickel strap wrapper and core portion powder. Core ingredients comprise, by mass, 30%-75% of tungsten carbide, 4%-17% of silicon carbide, 3%-15% of boron carbide, 1%-5% of electrolytic manganese powder, 1%-12% of sodium fluoride and the balance of nickel powder. Ingredients of obtained deposited metal comprise 11.1%-30% of tungsten carbide, 1.3%-5.6% of silicon, 1%-5% of boron, 0.3%-1.48% of manganese and the balance of nickel. A surfacing layer prepared by flux-cored wires is high in hardness (>45HRC), and the hardness of WC hard phases in the surfacing layer reaches 1800HV0.3. According to the WC particle-reinforced Ni-based MIG hardfacing flux-cored wire, the 'shadow protection' effect is achieved mainly through matching of added WC particles and a Ni-based substrate, and therefore wear resistance can be achieved; besides, welding performance of surfacing alloy is improved by adding the deoxidizing agents including silicon and manganese, alterative Na / F and the like.
Owner:BEIJING UNIV OF TECH
Bit gage hardfacing
An earth boring bit has at least one rotatable cone with a gage surface that engages a sidewall of a wellbore as the bit rotates. The gage surface has hardfacing bars spaced circumferentially apart from each other. A first group of the hardfacing bars extends from the inner edge of the gage surface to gage sides of the heel row cutting elements. A second group of the hardfacing bars extends from the inner edge of the gage surface to spaces between the heel row cutting elements, forming trimmer cutting elements. The hardfacing bars are made up of carbide particles in a metallic matrix.
Owner:BAKER HUGHES INC
Cutting implement
ActiveUS20070261867A1Effective and durable implementReduce crackingDecorative surface effectsMechanical machines/dredgersMechanical engineeringHardfacing
A cutting implement comprises a substrate having a cutting edge, and plurality of hardfacing beads deposited on the substrate transverse to the edge of said substrate.
Owner:FRAUNHOFER GESELLSCHAFT ZUR FOERDERUNG DER ANGEWANDTEN FORSCHUNG EV +1
Hardfacing MIG-arc welding wire and hardfacing MIG-arc welding process
InactiveCN102059476AFlat shapeFull hardnessArc welding apparatusWelding/cutting media/materialsShielding gasCarbon Dioxide / Helium
A wire is adopted to hardfacing MIG-arc welding using a pure argon gas as a shielding gas. The wire is a flux-cored wire prepared through drawing a steel hoop or steel pipe as a sheath in which a flux is filled. The flux contains, based on the total mass of the wire, C: 0.12 to 5.00 percent by mass, Si: 0.50 to 3.00 percent by mass, Mn: 0.30 to 20.00 percent by mass, P: 0.050 percent by mass or less, S: 0.050 percent by mass or less, and at least one of TiO2, ZrO2, and Al2O3 (TiO2+ZrO2+Al2O3) in a total content of 0.10 to 1.20 percent by mass and has a total content of silicon and manganese (Si+Mn) of 1.20 percent by mass or more. The wire has a ratio of the total mass of the flux to the mass of the wire of 5 to 30 percent by mass.
Owner:KOBE STEEL LTD
Hardfacing alloy, methods, and products thereof
InactiveUS20130094900A1Reduce yieldReduce heat flowMolten spray coatingArc welding apparatusBorideNiobium
Disclosed is a hardfacing alloy deriving its usefulness from carbides and borides of molybdenum and niobium. The alloy does not rely on chromium as an alloying agent. The hardfacing alloy is capable of being applied to a number of industrial substrates in a crack-free manner, and once applied convert the substrate to a wear- and abrasion-resistant material having an extended service life, even when subjected to harsh wear conditions.
Owner:DEVASCO INT
System, method, and apparatus for enhancing the durability of earth-boring bits with carbide materials
ActiveUS20070079992A1Increased durabilityDrill bitsTransportation and packagingCase hardeningSystems approaches
An earth-boring drill bit having a bit body with a cutting component formed from a tungsten carbide composite material is disclosed. The composite material includes a binder and tungsten carbide crystals comprising sintered pellets. The composite material may be used as a hardfacing on the body and / or cutting elements, or be used to form portions or all of the body and cutting elements. The pellets may be formed with a single mode or multi-modal size distribution of the crystals.
Owner:BAKER HUGHES INC
Lightweight wear-resistant weld overlay
InactiveUS20060185773A1Improve wear resistanceWeight increaseArc welding apparatusPlasma welding apparatusWear resistantBoron carbide
A powder form of a hard phase component, selected from the group consisting of boron carbide, silicon carbide and a mixture of boron carbide and silicon carbide, is combined with an aluminum alloy matrix powder and applied to a metal substrate using plasma transferred arc (“PTA”) welding to produce a hardfaced structure having a wear-resisting carbide metal matrix composite overlay. The metal substrate can be any metal structure, such as an aluminum, aluminum alloy, steel or carbon steel structure, where wear resistance is desirable. Further, a process for hardfacing a metal substrate is disclosed comprising feeding a hard phase powder, selected from the group consisting of boron carbide, silicon carbide and a mixture of boron carbide and silicon carbide, and an aluminum alloy metal matrix powder to an operative PTA welding torch and welding to form a carbide metal matrix composite overlay fused to a metal substrate. The metal substrate produced by the hardfacing process herein exhibits increased wear resistance without a significant increase in the overall weight of the metal substrate.
Owner:CANADIAN OIL SANDS +6
Alloy Depositing Machine And Method Of Depositing An Alloy Onto A Workpiece
A hardfacing machine is used for depositing a hardfacing alloy onto a metallic workpiece. An welding unit includes a wire feed system to supply wire to a welding head. A powder alloy feeding system includes a powder feed nozzle fluidly connected to an alloy powder supply. The welding head and powder feed nozzle move in a travel direction relative to the workpiece. The powder feed nozzle is positioned and oriented to feed a powder stream of alloy powder into a molten pool generated on the workpiece by an electrical arc produced by the welding head at a low temperature location behind the welding head relative to the travel direction. This alloy surfacing strategy limits vaporization of alloy elements by avoiding the high temperature region associated with the electrical arc.
Owner:CATERPILLAR INC
Chromium free hardfacing materials
Disclosed are embodiments of Fe-based alloys for use as a hardfacing material having high hardness while avoiding the use of chromium. The alloys can be twin arc or thermally sprayed as coatings on different types of equipment. In some embodiments, the alloys can be readable even after heating of the alloys.
Owner:SCOPERTA INC
Hardfacing alloy, methods and products
InactiveUS20080241584A1Increase resistanceReduce coefficient of frictionDrill bitsDrilling rodsCasing wearBoride
Owner:ATT TECH LTD
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