The invention relates to a thin porcelain
brick and a production method thereof, wherein the production method comprises the following steps: 1. mixing blank raw materials comprising 4.5 to 5 percent of
ball clay, 5 to 6 percent of black mud, 6 to 8 percent of Yichun kaolin, 6 to 10 percent of Beihai kaolin, 6 to 13 percent of Dehua
pyrophyllite, 4 to 10 percent of Paishan
pyrophyllite, 12 to 16 percent of
sodium-
potassium feldspar powder, 12 to 15 percent of weathered
potassium feldspar, 8 to 15 percent of superfine pottery stone, 8 to 16 percent of
sodium-
potassium feldspar, 5.5 to 6 percent of Zhuji porcelain sand and 0.8 to 1.3 percent of
lignin and
lignin derivative; 2. adding water accounting for 50 to 60 percent of the weight of a
powder material, 0 to 0.1 percent of polymethyl
cellulose sodium (CMC) and 0.1 to 1 percent of sodium tripolyphosphate (STPP), putting into a
ball mill, and controlling the ball milling
fineness to have 0.5 to 1 percent of
sieve residue through a 325-mesh
sieve; 3. preparing the
powder material containing 5 to 7 percent of water through
iron removal, sieving and
spray drying of the obtained mud; 4.
ageing the powder material for 24 hours, then molding through pressing, and
drying at the temperature of 150 to 200 DEG C to enable the
water content of a blank to be below 0.3 percent; and 5. placing into a
kiln for
sintering, wherein the early period time of
sintering is 6 to 15 minutes, the high temperature time is 15 to 30 minutes ,and the
cooling time is 5 to 10 minutes. In the invention, the thin porcelain
brick can be produced under the condition of traditional
process equipment, and each item of
performance index reaches or exceeds a porcelain
brick standard GB / T4100-2006.