24718results about "Ceramicware" patented technology

This invention relates to rigid porous carbon structures and to methods of making same. The rigid porous structures have a high surface area which are substantially free of micropores. Methods for improving the rigidity of the carbon structures include causing the nanofibers to form bonds or become glued with other nanofibers at the fiber intersections. The bonding can be induced by chemical modification of the surface of the nanofibers to promote bonding, by adding "gluing" agents and / or by pyrolyzing the nanofibers to cause fusion or bonding at the interconnect points.

This invention relates to processes for the assembly of three-dimensional structures having periodicities on the scale of optical wavelengths, and at both smaller and larger dimensions, as well as compositions and applications therefore. Invention embodiments involve the self assembly of three-dimensionally periodic arrays of spherical particles, the processing of these arrays so that both infiltration and extraction processes can occur, one or more infiltration steps for these periodic arrays, and, in some instances, extraction steps. The product articles are three-dimensionally periodic on a scale where conventional processing methods cannot be used. Articles and materials made by these processes are useful as thermoelectrics and thermionics, electrochromic display elements, low dielectric constant electronic substrate materials, electron emitters (particularly for displays), piezoelectric sensors and actuators, electrostrictive actuators, piezochromic rubbers, gas storage materials, chromatographic separation materials, catalyst support materials, photonic bandgap materials for optical circuitry, and opalescent colorants for the ultraviolet, visible, and infrared regions.

A process for producing a ceramic composite having a porous network. The process includes providing a photocurable ceramic dispersion. The dispersion consists of a photocurable polymer and a ceramic composition. The surface of the dispersion is scanned with a laser to cure the photocurable polymer to produce a photocured polymer / ceramic composition. The photocured composition useful as a polymer / ceramic composite, or the polymer phase can be removed by heating to a first temperature that is sufficient to burn out the photocured polymer. It is then heated to a second temperature that is higher than the first temperature and is sufficient to sinter the ceramic composition to produce a purely ceramic composition having a porous network.Preferably and more specifically, the process uses a stereolithographic technique for laser scanning. The process can form a high quality orthopedic implant that dimensionally matches the bone structure of a patient. The technique relies upon laser photocuring a dense colloidal dispersion into a desired complex three-dimensional shape. The shape is obtained from a CAT scan file of a bone and is rendered into a CAD file that is readable by the stereolithography instrument. Or the shape is obtained directly from a CAD file that is readable by the stereolithography instrument.

Methods and compositions for forming permeable cement sand screens in well bores are provided. The compositions are basically comprised of a hydraulic cement, an acid soluble particulate solid, a liquid hydrocarbon solvent soluble particulate solid, a particulate cross-linked gel containing an internal breaker which after time causes the gel to break into a liquid, water present in an amount sufficient to form a slurry, a gas present in an amount sufficient to form a foam and a mixture of foaming and foamed stabilizing surfactants.

A honeycomb structural body comprising: a ceramic block having a flat shape in which a plurality of honeycomb units are bonded to each other through a sealing material layer, said honeycomb unit mainly comprises porous ceramic and includes a large number of through holes placed in parallel with one another in a longitudinal direction with a partition wall interposed therebetween; and a sealing material layer formed on a peripheral portion thereof, wherein the sealing material layer among the honeycomb units on a cross section perpendicular to the longitudinal direction has a pattern that is formed in a diagonal direction with respect to a major axis of a shape forming a contour of the cross section.

The present invention relates to lightweight high strength microsphere containing ceramic particles having controlled microsphere placement and / or size and microsphere morphology, which produces an improved balance of specific gravity and crush strength such that they can be used in applications such as proppants to prop open subterranean formation fractions. Proppant formulations are further disclosed which use one or more microsphere containing ceramic particles of the present invention. Methods to prop open subterranean formation fractions are further disclosed. In addition, other uses for the microsphere containing ceramic particles of the present invention are further disclosed, as well as methods of making the microsphere containing ceramic particles.

An apparatus configured for connection to a mixer for receiving a slurry and altering the flow characteristics of the slurry includes a conduit having a main inlet in slurry receiving communication with the mixer outlet and extending to a spout for discharging the slurry, at least one conduit restrictor associated with the conduit for creating back-pressure between the conduit restrictor and the mixer outlet for keeping the mixer full, and at least one pressure reducer associated with the discharge spout and configured for reducing the pressure of the slurry dispensed from the discharge spout. The apparatus is configured for maintaining a generally laminar flow from the mixer outlet to the discharge spout.

A hemispherical Luneberg dielectric lens including a hemispherical center layer having a hemispherical outer surface, and a plurality of hemispherical dome-shaped layers each having concentric hemispherical inner and outer surfaces, the outer surfaces of the center layer and dome-shaped layers having different diameters and the inner surfaces of said dome-shaped layers having different diameters. The center layer and dome-shaped layers are successively concentrically fitted into one another and integrated into a hemispherical shape. The center layer is a foam molding of ceramic-containing thermoplastic resin expanded beads, while each of said dome-shaped layers is a foam molding of thermoplastic resin expanded beads containing 0 to 80% by weight of a ceramic. The ceramic content per unit volume of the center and dome-shaped layers decreases from the center layer to the outermost dome-shaped layer, and the standard deviation of the apparent density of each of the center and dome-shaped layers is 0.07 g / cm3 or lower.

The present invention provides for a ceramic sintered body and a ceramic filter having a long-term stability which can prevent cracks from occurring due to the breakage of ceramic particles when thermal stress is applied in regeneration process and the like, and can prevent catalyst carried from deteriorating when regeneration treatment is conducted repeatedly. The invention is a ceramic sintered body comprising ceramic coarse particles and porous bonding layers existing between the ceramic coarse particles to connect the particles and comprising ceramic fine particles having an average particle size smaller than that of the ceramic coarse particles and / or the aggregates thereof, and a ceramic filter prepared by using the ceramic sintered body.

Methods and compositions for forming permeable cement sand screens in well bores are provided. The compositions are basically comprised of a hydraulic cement, an acid soluble particulate solid, a liquid hydrocarbon solvent soluble particulate solid, a particulate cross-linked gel containing an internal breaker which after time causes the gel to break into a liquid, water present in an amount sufficient to form a slurry, a gas present in an amount sufficient to form a foam and a mixture of foaming and foamed stabilizing surfactants.

A structure for use in high temperature applications and including a porous ceramic material consisting essentially of about 50-90 percent by weight iron or magnesium stabilized aluminum titanate (AlTiO5) and about 10-50 percent by weight strontium feldspar (SrO.Al2O3.2SiO2), and having a coefficient of thermal expansion over a temperature range from room temperature to 1000° C. of about -10x10-7 / ° C. to +15x10-7 / ° C., a heat capacity at 500° C. greater than 3.2 J / cm3K, a porosity of about 15-50 percent by volume, preferably 40-50 percent by volume, and a median pore size of about 5-50 micrometers, preferably 8-15 micrometers. The structure is especially useful as a diesel exhaust particulate filter.

A ceramic filter assembly having improved exhaust gas processing efficiency. The ceramic filter assembly (9) is produced by adhering with a ceramic seal layer (15) outer surfaces of a plurality of filters (F1), each of which is formed from a sintered porous ceramic body. The seal layer (15) has a thickness of 0.3 mm to 3 mm and a thermal conductance of 0.1 W / mK to 10 W / mk.

Compositions and methods for manufacturing sheets having a highly inorganically filled matrix. Suitable inorganically filled mixtures are prepared by mixing together an organic polymer binder, water, one or more inorganic aggregate materials, fibers, and optional admixtures in the correct proportions in order to form a sheet which has the desired performance criteria. The inorganically filled mixtures are formed into sheets by first extruding the mixtures and the passing the extruded materials between a set of rollers. The rolled sheets are dried in an accelerated manner to form a substantially hardened sheet, such as by heated rollers and / or a drying chamber. The inorganically filled sheets may have properties substantially similar to sheets presently made from traditional materials like paper, cardboard, polystyrene, plastic, or metal. Such sheets can be rolled, pressed, scored, perforated, folded, and glued. They have especial utility in the mass production of containers, particularly food and beverage containers.

A honeycomb structured body in which a plurality of porous ceramic members are combined with one another by interposing an adhesive layer, each of the porous ceramic members having a plurality of cells placed in parallel with one another in a longitudinal direction with a cell wall therebetween and having an outer edge wall on the outer edge surface thereof, wherein each of the porous ceramic members has a filling body which is provided so as to fill in at least one corner portion of at least one outermost cell of the porous ceramic members, a cross-sectional shape of the outermost cell at the face orthogonal to the longitudinal direction of the cells is an almost tetragon, and a cross-sectional shape of the filling body at the face orthogonal to the longitudinal direction of the cells is an almost right triangle.

Cementitious compositions and methods for making same, in which the cementitious compositions include 35-60 wt. % cementitious reactive powder (also termed Portland cement-based binder), 2-10 wt. % expanded and chemically coated perlite filler, 20-40 wt. % water, entrained air, and optional additives such as water reducing agents, chemical set-accelerators, and chemical set-retarders. In addition, the lightweight cementitious compositions may contain 0-25 wt. % on a wet basis secondary fillers such as expanded clay, shale aggregate, and pumice.

A honeycomb structured body in which a plurality of porous ceramic members are combined with one another by interposing an adhesive layer, each of the porous ceramic members having a plurality of cells placed in parallel with one another in a longitudinal direction with a cell wall therebetween and an outer edgewall on the outer edge surface thereof, wherein the thickness of the outer edge wall of the porous ceramic member is greater than the thickness of the cell wall, and each of the porous ceramic members has a filling body which is provided so as to fill in at least one corner portion of at least one outermost cell of the porous ceramic members.

An object of the present invention is to provide a honeycomb filter for purifying exhaust gases having a structure in that, even when comparatively large sealing material layer is included therein, there is hardly any increase in the amount of organic components contained in exhaust gases to be discharged. The present invention provides a honeycomb filter for purifying exhaust gases, having a structure in that a sealing material layer is formed on a circumference of a columnar body made of porous ceramics, which has a number of through holes placed in parallel with one another in the length direction with wall portion interposed therebetween, and the wall portion which separate the through holes from each other functions as a filter for collecting particulates, wherein the rate Sα of an area occupied by the sealing material layers to the total area of a cross-section including the through holes in the direction perpendicular to the through holes is set to 0.5% or more, and the rate Vα of organic components to the honeycomb filter for purifying exhaust gases is set to 0.5% by weight or less.

A honeycomb structure comprises a porous ceramic which is composed of several cells aligned across a cell wall longitudinally. The cell has either one end sealed. The gas permeability coefficient k of the cell wall is between about 0.5 μm2 and about 1.5 μm2.

This invention provides low dust low density gypsum wallboard products having high total core void volumes, corresponding to low densities in the range of about 10 to 30 pcf. The wallboards have a set gypsum core formed between two substantially parallel cover sheets, the set gypsum core preferably having a total void volume from about 80% to about 92%, and made from a slurry including stucco, pregelatinized starch, and a naphthalenesulfonate dispersant. The combination of the pregelatinized starch and the naphthalenesulfonate dispersant also provides a glue-like effect in binding the set gypsum crystals together. The wallboard formulation, along with small air bubble voids (and water voids) provides dust control during cutting, sawing, routing, snapping, nailing or screwing down, or drilling of the gypsum-containing products. This invention also provides a method of making the low dust low density gypsum products including the introduction of soap foam in an amount sufficient to form a total void volume, including air voids, preferably from about 80% to about 92% in the set gypsum core, corresponding to a set gypsum core density from about 10 pcf to about 30 pcf. The wallboards produced by the method generate significantly less dust during working.

The present invention provides cement compositions that include degradable materials, and methods of using such compositions in subterranean cementing operations. An example of a method of the present invention includes: providing a cement composition that includes a hydraulic cement, and a degradable material; placing the cement composition in a subterranean formation; allowing the cement composition to set therein; and allowing the degradable material to degrade. Another example of a method of the present invention is a method of enhancing the mechanical properties of a cement composition including adding a degradable material to the cement composition and allowing the degradable material to degrade.

Structural cement panel for resisting transverse and shear loads equal to transverse and shear loads provided by plywood and oriented strain board, when fastened to framing for use in shear walls, flooring and roofing systems. The panels provide reduced thermal transmission compared to other structural cement panels. The panels employ one or more layers of a continuous phase resulting from curing an aqueous mixture of calcium sulfate alpha hemihydrate, hydraulic cement, coated expanded perlite particles filler, optional additional fillers, active pozzolan and lime. The coated perlite has a particle size of 1-500 microns, a median diameter of 20-150 microns, and an effective particle density (specific gravity) of less than 0.50 g / cc. The panels are reinforced with fibers, for example alkali-resistant glass fibers. The preferred panel contains no intentionally added entrained air. A method of improving fire resistance in a building is also disclosed.

A ceramic honeycomb structural body is manufactured by molding silicon carbide raw powders into a honeycomb pillar shape and then firing it to form a sintered body. The silicon carbide raw powders are comprised of about 60 to about 80% by mass of particles of first particle group having one frequency peak in the particle size distribution and a particle size of 1.0 μm to about 100 μm, and about 20 to about 40% by mass of particles of a second particle group having a particle size of about 0.1 μm or more and less than 1.0 μm.

A jig for firing ceramics, which is used by being piled up in multiple stages upon firing a ceramic formed body, of the present invention has a through hole and / or a cut-out portion formed in a portion thereof.

A honeycomb structure 10 of the present invention comprises: porous honeycomb units 11 having multiple through-holes, including the first form of an inorganic material (for example, ceramic particles), the second form of an inorganic material (for example, inorganic fibers or ceramic particles having large particle sizes), and an inorganic binder; and sealing material layers 14 jointing the porous honeycomb units 11 at outer surfaces 13 where the through-holes are not open. The cross-sectional area perpendicular to the through-holes is about 5 to about 50 cm2. The ratio of the total cross-sectional area of the porous honeycomb units 11 to the cross-sectional area of the honeycomb structure 10 is not less than about 85%. The honeycomb structure 10 reduces thermal stress or vibration applied to each porous honeycomb unit 11, by the sealing material layers 14, and allows for amore effective use of surface on which catalyst components are dispersed.

A material system (60) contains close packed hollow shapes (50, 70) having a dense wall structure (52, 66), which are bonded together and which may contain a matrix binder material (56) between the shapes, where the system has a stable porosity, and is abradable and thermally stable at temperatures up to possibly 1700° C., where such systems are useful in turbine apparatus.

The invention discloses spherical attapulgite flower ceramsite. The key points of the technical scheme are that the spherical attapulgite flower ceramsite consists of high-adhesion attapulgite clay powder, attapulgite clay tailing powder, red bentonite powder, sludge, diatomite tailing powder and rice husk powder. The spherical attapulgite flower ceramsite is produced by the following steps of mixing the ingredients, pelleting, roasting, cooling, screening and packaging. The spherical attapulgite flower ceramsite has a rough and porous surface, is light in weight, high in strength and water absorption rate, can be immersed in water throughout the year without cracking and can continuously and slowly release nutrition required by flowers. Moreover, the spherical attapulgite flower ceramsite is produced by comprehensively utilizing the sludge and tailings, so that the resource utilization rate is improved, waste is turned into wealth, and environment is protected. Besides, the cylindrical attapulgite flower ceramsite is applicable to cultivation of various flowers and vegetables.