The invention relates to a method for producing an alkaline residue ceramsite with high efficiency, waste utilization, low
energy consumption and light weight, which belongs to the
building material field. The ceramsite is in a three-layer
composite structure, which comprises
a site substitution porous core layer, an intermediate foaming layer and a hard shell layer, the site substitution porous core layer is characterized in that crushed poly
benzene particles are mixed with alkaline residue, an interface agent and a VAE
emulsion are added and stirred with water to forming balls, the intermediate foaming layer is composed of waste glass, shale, powdered carbon and
methyl cellulose ether, the hard shell layer is composed of glass
powder, shale and
boric acid; the crushed poly
benzene particles are added in the interface agent for treating the surface, then a layer of film is formed, alkaline residue, waste glass
powder and water are mixed and stirred by adding water to form balls; then the balls are placed in a balling plate equipped with intermediate foaming layer siccative for warping,
moisture spray is carried out on the surface of the wrapped balls, the balls are continuously placed in the balling disc equipped with the casing layer siccative to form ceramsite green compact with a three
layers wrapping structure; the green compact is dried and roasted. The invention has the advantages of low
energy consumption, and can better inhibit the
dissolution of the
chloride ions in alkaline residue.