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112results about How to "Solve peeling" patented technology

Manufacturing technology and device for improved forged steel roller neck high nickel chrome molybdenum alloy cast composite roller

ActiveCN105401059AEasy feedingOvercome the defect of prone to tissue segregationFurnace typesProcess efficiency improvementManufacturing technologyFerrosilicon
The invention discloses a manufacturing technology and device for an improved forged steel roller neck high nickel chrome molybdenum alloy cast composite roller. The roller comprises, by mass percent, 3.0%-3.6% of C, 0.60%-1.20% of Si, 0.30%-1.20% of Mn, 3.0%-5.0% of Ni, 1.0%-2.0% of Cr, 0.40%-1.2% of Mo, 0.1%-2% of W, 0.5%-1.0% of Cu, not larger than 0.05% of P, not larger than 0.03% of S, 0.04%-0.06% of Mg, 0.1%-0.3% of Nb, 0.1%-0.30% of Ti, 0.2%-0.6% of V, 0.05%-0.2% of B, 1.5%-2.5% of Ba, 1%-2% of Ca, 1%-3% of Sb, 0.02%-0.18% of N, 1.0%-2.0% of Y/RE and the balance Fe and inevitable micro elements. Yttrium base rare-earth nodulizing and Ba, Ca, and silicon iron composite inoculation are adopted, Nb, Ti, V, B and Sb are added for modification, and the mechanical performance of the roller is improved; by the adoption of the forged steel roller neck, the strength of the roller is improved, an induction heater is adopted to carry out in-mold whole heating casting on a core stick, a water cooled crystallizer is molded, a composite layer interface can be dynamically controlled, the technology is simple, the efficiency is high, power consumption is small, the cost is low, no composition segregation exists, and the service life of the roller is long.
Owner:丹阳恒庆复合材料科技有限公司

Manufacturing technique and device for improved bainite nodular cast iron composite roller provided with forged steel roller neck

The invention discloses a manufacturing technique and device for an improved bainite nodular cast iron composite roller provided with a forged steel roller neck. The improved bainite nodular cast iron composite roller provided with the forged steel roller neck is prepared from, by mass, 3.0%-3.6% of C, 0.60%-1.20% of Si, 0.30%-1.20% of Mn, 3.0%-5.0% of Ni, 1.0%-2.0% of Cr, 0.40%-1.2% f Mo, 0.1%-2% of W, 0.5%-1.0% of Cu, 0-0.05% of P, 0-0.30% of S, 0.04%-0.06% of Mg, 0.1%-0.3% of Nb, 0.1%-0.30% of Ti, 0.2%-0.6% of V, 0.05%-0.2% of B, 1.5%-2.5% of Ba, 1%-2% of Ca, 1%-3% of Sb, 0.02%-0.18% of N, 1.0%-2.0% of Y/RE, and the balance Fe and inevitable trace elements. According to the manufacturing technique and device for the improved bainite nodular cast iron composite roller provided with the forged steel roller neck, yttrium-based rare earth is used for nodularization, Ba, Ca and silicon iron are used for combined inoculation, Nb, Ti, V, B and Sb are added for modification treatment, and thus the mechanical property of the roller is improved; by the adoption of the forged steel roller neck, the strength of the roller is improved; integral in-mold heating and casting of a core rod are conducted through an induction heater, and a water-cooling crystallizer is used for formation; the interface of a composite layer can be controlled dynamically, the technique is simple, power consumption is low, the cost is low, composition segregation is avoided, and the service life of the roller is long.
Owner:丹阳恒庆复合材料科技有限公司

Manufacturing technology and device of forged steel roller neck alloy nodular cast iron composite roller

ActiveCN105397067AEasy feedingOvercome the defect of prone to tissue segregationManufacturing technologyFerrosilicon
The invention discloses a manufacturing technology and device of a forged steel roller neck alloy nodular cast iron composite roller. The forged steel roller neck alloy nodular cast iron composite roller comprises, by mass percent, 3.2%-3.9% of C, 1.6%-2.1% of Si, 0.4%-0.8% of Mn, not larger than 0.05% of P, not larger than 0.03% of S, 0.2%-0.5% of Cr, 0.3%-0.7% of Mo, 1.4%-2.0% of Ni, 0.04%-0.06% of Mg, 0.06%-0.2% of Nb, 0.1%-0.25% of Ti, 0.2%-0.5% of V, 1.5%-2.5% of Ba, 1%-2% of Ca, 1.0%-2.0% of RE and the balance Fe. Rare-earth nodulizing and Ba, Ca and silicon iron compound inoculation are adopted, and Nb, Ti and V are added for modification, so that the mechanical property of the roller is improved, a forged steel roller neck is adopted to improve the strength of the roller, and an induction heater is adopted to carry out in-mold whole heating casting on a forged steel or cast steel core stick; and a combined type water cooled crystallizer is molded, a lifting device lifts the heater upwards at a certain speed to form area directional solidification, a composite layer interface is dynamically controlled, the technology is simple, the efficiency is high, the electric consumption is small, the cost is low, no composition segregation exists in the composite layer, and the service life of the roller is long.
Owner:丹阳恒庆复合材料科技有限公司

Process for forming metal damascene structure to prevent dielectric layer peeling

A process for forming a metal damascene structure. First, a cap layer is formed on a first metal layer, and a dielectric layer is formed on the cap layer. Next, the dielectric layer is etched to form a damascene opening. Next, hydrogen-containing plasma, nitrogen-containing plasma, oxygen-containing plasma, or a mixture thereof is used to perform the plasma treatment. Next, a metal is filled in the damascene opening to form a second metal layer. Peeling of the dielectric layer due to remaining impurities is eliminated by the plasma treatment after etching of the damascene opening.
Owner:TAIWAN SEMICON MFG CO LTD

Manufacturing method of cold-rolled medium-high carbon alloy structural steel with thickness ranging from 0.1 mm to 0.4 mm

The invention discloses a manufacturing method of cold-rolled medium-high carbon alloy structural steel with the thickness ranging from 0.1 mm to 0.4 mm. The cold-rolled medium-high carbon alloy structural steel is prepared from components in percentage by weight as follows: 0.25%-0.55% of C, 0.15%-0.35% of Si, 0.10%-2.0% of Mn, 0.10%-2.0% of Cr, 0.010%-0.030% of Alt, less than or equal to 0.015% of P, less than or equal to 0.005% of S, no more than 0.3% of other added alloy elements and the balance of Fe and inevitable impurity elements. The manufacturing method comprises steps as follows: smelting, refining, continuous casting, heating, finish rolling, pickling, cold rolling, intermediate annealing, cold rolling, intermediate annealing, cold rolling and finished product annealing. Through control on inclusions in the steel, three times of cold rolling and three times of annealing, a cold-rolled medium-high carbon alloy structural steel strip with the thickness ranging from 0.1 mm to 0.4 mm is obtained. The total reduction rate of first-time cold rolling and second-time cold rolling is controlled to be larger than or equal to 50%, and the single-pass reduction rate is larger than or equal to 10%, so that lamellar carbide in different areas are crushed, the carbide is evenly separated out in the shape of fine particles through long-time low-temperature intermediate annealing, the strength is further reduced, and the plasticity is further improved.
Owner:武汉钢铁有限公司

Roller laser roughening machining equipment and machining method thereof

The invention provides roller laser roughening machining equipment and a machining method thereof. The machining method comprises the following steps that machining area division is conducted; a distribution scheme is determined, and the end-to-end connected disordered uniform distribution roughening lattice distribution scheme can be obtained according to roller machining unit parameters and shape parameters; output signals are determined, and laser light emitting position signals, light beam energy adjusting signals and one-dimension light beam deflection unit deflection signals are obtainedthrough an information processing module; roller laser roughening machining is conducted, and the laser light emitting position signals are used for controlling a light source module to emit lasers;and the light beam energy adjusting signals and the one-dimension light beam deflection unit deflection signals are input into laser tail end output modules for generating disordered laser lattices, and each laser tail end output module is used for machining one roller machining unit. By means of the roller laser roughening machining equipment and the machining method thereof, shape distribution uniformity can be ensured while the roughening point disordered degree is guaranteed, and consistency of the surfaces of produced cold-rolled plates in subsequent coating treatment is better.
Owner:JIANGSU UNIV

Magnetron sputtering equipment and method

The invention provides magnetron sputtering equipment and method. The equipment and method are used for bombarding a thin film layer surface deposited on a machined workpiece surface after magnetron sputtering deposition, and therefore the thin film layer surface is made to be roughened. The magnetron sputtering equipment comprises a reaction cavity, a sputtering power source, a base, a target material, a bombardment gas source and a bias voltage unit, the sputtering power source is electrically connected with the target material, and is used for outputting sputtering power to the target material, and after magnetron sputtering deposition is completed, the bombardment gas source is used for leading bombardment gas which does not react with a thin film deposited on the machined workpiece surface into the reaction cavity, and the bombardment gas is excited by the bias voltage unit and/or the sputtering power source to form plasmas. The bias voltage unit is used for loading back bias voltages to the base so as to enable the plasmas to bombard the thin film surface, formed after magnetron sputtering deposition, of a machined workpiece. The magnetron sputtering equipment can solve the metal electrode layer peeling problem, the production investment cost is low, and the original technological process can be kept basically unchangeable.
Owner:BEIJING NAURA MICROELECTRONICS EQUIP CO LTD

Hot-rolling work roll with micron-grade tungsten carbide enhancement layers and manufacturing method thereof

The invention discloses a hot-rolling work roll with micron-grade tungsten carbide enhancement layers. The hot-rolling work roll comprises a hot-rolling work roll body. The surface of the hot-rolling work roll body is provided with multiple sunken pipe-like bodies. The surface of the hot-rolling work roll body is provided with the micron-grade tungsten carbide enhancement layer. The inner surface of each pipe-like body is provided with one micron-grade tungsten carbide enhancement layer. According to the manufacturing method of the hot-rolling work roll, surface treatment is carried out on the hot-rolling work roll body; then laser drilling, acid pickling and ultrasonic cleaning are carried out; the cleaned hot-rolling work roll body with the sunken pipe-like bodies is subjected to carburizing in a vacuum carburizing furnace, and a composite body with the micron-grade tungsten carbide enhancement layers is obtained; finally, aftertreatment is carried out to obtain the hot-rolling work roll with the micron-grade tungsten carbide enhancement layers. The hot-rolling work roll solves the problem that roll surface spalling of an existing hot-rolling work roll occurs under the severe working condition, the overall mechanical property, the heat-resisting property and the wear-resisting property of the composite material are improved, and the manufacturing method is simple and easy to implement.
Owner:湖北广力轧辊有限公司

Forged steel roll journal indefinite chill high nickel-chromium-molybdenum composite roll process and equipment

The invention discloses a forged steel roll journal indefinite chill high nickel-chromium-molybdenum composite roll process and equipment. A material comprises the following components in percentages by mass: 3.1-3.5% of C, 0.70-1.20% of Si, 0.40-1.20% of Mn, 3.0-4.8% of Ni, 1.0-2.0% of Cr, 0.40-1.1% of Mo, 0.1-2% of W, 0.5-1.0% of Cu, less than or equal to 0.05% of P, less than or equal to 0.03% of S, 1-3% of Sb, 0.02-0.18% of N, 0.1-0.3% of Ce, and the balance Fe and inevitable trace elements; rare earth Ce and silicon iron are subjected to compound inoculation, Sb and N are added to carry out grain refinement, mechanical properties of a roll are improved, the strength of the roll is improved by a forced steel roll journal, a mandrel is subjected to internal integral heating fusion casting by an induction heater, forming is implemented by a water-cooled crystallizer, an interface of a composite layer can be controlled dynamically, the process is simple, the cost is low, composition segregation is avoided, and the service life of the roll is long.
Owner:丹阳恒庆复合材料科技有限公司

Brass dezincification-resistance sample preparation method

The invention discloses a brass dezincification-resistance sample preparation method. The method comprises the following steps: inlaying a brass sample to be tested, grinding, polishing, and corroding in a 75DEG C CuCl2.2H2O solution for 24h; slicing the corroded brass sample to be tested, and corroding and cleaning the surface of the obtained slice with anhydrous ethanol; coating the cleaned slice surface with a glue to form a protection layer, wherein the protection layer fully contacts with the brass sample surface; carrying out resin inlaying of the slice surface; grinding the inlaid slice surface with metallographic sandpaper; polishing the ground slice surface on a polishing machine; and corroding the polished slice surface in a solution composed of 1-3g of ferric trichloride, 10-20ml of hydrochloric acid and 80-150ml of alcohol. The preparation method solves the dezincification layer chamfering and spalling problems, effectively prevent the water stain from appearing, and makes the dezincification layer depth be clear; and the concentrations and the proportions of the above corrosion solutions are adjusted to improve the corrosion effect in order to make the dezincification layer depth be clearly displayed in the corrosion state.
Owner:上海宝冶工程技术有限公司

Making method of cooker, cooker and cooking appliance

The embodiment of the invention provides a making method of a cooker, a cooker and a cooking appliance. The making method of the cooker includes the steps that a transitive coating is formed on the inner wall face of a cooker body to be made; an abrasion-resistance oxide coating is formed on the face, away from the cooker body, of the transitive coating; a non-adhesive coating is formed on the face, away from the transitive coating, of the abrasion-resistant oxide coating. In the technical scheme, by arranging the transitive coating, the abrasion-resistant oxide coating is more firmly attachedto the cooker body; by arranging the abrasion-resistant oxide coating, the deformation of the non-adhesive coating under the action of external pressure can be reduced, then the fatigue damage degreeof the non-adhesive coating can be decreased, the service life of the non-adhesive coating is greatly prolonged, then the stability and health of the coatings of the whole cooker can be promoted, andthe problem that coatings are prone to being scratched or stripped off is solved. With the non-adhesive coating, the cooker has non-adhesive performance, and can be a cooker without adhesion, and then the using experience of a user can be improved.
Owner:FOSHAN SHUNDE MIDEA ELECTRICAL HEATING APPLIANCES MFG CO LTD

Computing method for roll profile of steckel mill

InactiveCN101477353AInhibit flakingAccurately reflect the stress situationNumerical controlEngineeringFinite element method
The invention relates to a method for calculating the roll shape in the field of metallurgy, in particular to a method for calculating the roll shape of a steckel mill. The invention adopts the calculation method which influences a function method or a finite element method, and considers designing the original roll shape of rolls on the basis of abrasion and thermal expansion of the rolls under the condition of certain rolling procedures. The method calculates the rolling force and the deflection and wafering of working rolls and supporting rolls according to the rolling procedures, and then calculates the rolling force, the contact pressure between the rolls and the thickness distribution conditions of rolling pieces so as to obtain reasonable roll shape of which the pressure between the rolls is reasonably distributed and the plate convexity meets the requirements, of the supporting rolls and the working rolls, and the roll bending force. By adoption of the method to design the supporting rolls and the working rolls, the pressure distribution state between the rolls of the supporting rolls and the working rolls can be obviously improved, spallation of the rolls is inhibited, and simultaneously the plate convexity requirement can be met.
Owner:NANJING IRON & STEEL CO LTD

Ultrasonic and induction heating-assisted laser cladding method of composite nanometer coating

ActiveCN108588708ASolve the problem that it is easy to generate tensile stress and greatly increase the crack sensitivitySolve the problem of greatly increased crack susceptibilityMetallic material coating processesUltrasonic assistedOptoelectronics
The invention provides an ultrasonic and induction heating-assisted laser cladding method of a composite nanometer coating. A laser, a precoated layer, a base body, a working table, an ultrasonic vibrator and an induction heating coil are arranged. The ultrasonic and induction heating-assisted laser cladding method of the composite nanometer coating comprises the following concrete steps of (10) after preprocessing the base body, placing the precoated layer on the base body, placing the base body with the precoated layer onto the working table, and moving a laser head of the laser to a position to be cladded of the base body; (20) starting the induction heating coil, and using the induction heating coil for heating the base body and the precoated layer to 200 to 400 DEG C; (30) switching on the laser and the ultrasonic vibrator, wherein the laser is used for laser-cladding the base body through the laser head, and the ultrasonic vibrator is used for ultrasonic-assisting the laser cladding process; (40) after finishing laser cladding, switching off the ultrasonic vibrator and the laser; (50) switching off the induction heating coil; and (60) taking out the base body subjected to laser cladding.
Owner:FUJIAN UNIV OF TECH
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