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3893results about How to "High surface hardness" patented technology

Laser fusing and coating process of wear resistant and anticorrosion alloy coatings at surface of slide plate of railroad turnout

A laser cladding process of an exterior wear-resisting anti-corrosive alloy coating of a slide chair of a railway switch comprises processes as follows: firstly, the surface of the slide chair is pre-heated, which means the surface of the slide chair is degreased and de-rusted under room temperature; and the surface is cleaned up by alcohol; then alloy powder is prefabricated, which means iron-base, nickel-base or cobalt base alloy powders that are ready for cladding are preplaced on the processed surface of the slide chair, and a scraping straightedge provided with a rail is used for adjusting the pretreated metal powder so that the alloy powder can be distributed on the surface of the slide chair evenly and has proper thickness to meet the thick requirement of the coating after cladding; and finally, the slide chair is hardened by the laser cladding; the laser of CO2 gas is adopted; a numerical control machine is used as a working table and the surface of the slide chair is hardened by the laser cladding. The laser cladding process has the characteristics of no pollution, high production rate, low energy consumption, the little finishing allowance of cladding coating and low combined cost.
Owner:SHENYANG DALU LASER COMPLETE EQUIP

Manufacturing method of multilayer shell-core composite structural part

The invention discloses a manufacturing method of a multilayer shell-core composite structural part, which comprises the following steps of: (1) respectively preparing feed for injection forming of a core layer, a transition layer and a shell layer, wherein powder in the feed of the core layer and the powder in the feed of the shell layer are selected from one or a mixture of some of metal powder, ceramic powder, or toughened ceramic powder and are different from each other, and the powder in the feed of the transition layer is gradient composite powder; (2) respectively manufacturing blanks of the multilayer shell-core composite structural part layer by layer with a powder injection forming method; (3) degreasing the blanks; and (4) sintering the blanks to obtain the multilayer shell-core composite structural part. The multilayer shell-core composite structural part is manufactured with the powder injection forming method, and has the advantages of high surface hardness, abrasion resistance, uniform thickness of the shell layer, stable and persistent performance, strong binding force between the shell layer and the core layer due to the transition layer, good integral bending strength and good impact toughness and is difficult to crack.
Owner:SUZHOU DINGAN ELECTRONICS TECH

Method for manufacturing wear-resistant antiskid dry-particle ceramic tile

ActiveCN103435369AIncreased mullite contentHigh surface hardnessBrickWear resistant
The invention relates to a method for manufacturing a wear-resistant antiskid dry-particle ceramic tile, which comprises the following steps: (1) forming a ceramic tile plane matrix and carrying out pattern decoration; (2) preparing dry particles with wear-resistant and antiskid properties; (3) mixing the wear-resistant antiskid dry particles, flashing dry particles and transparent dry particles according to a certain proportion for distribution; (4) applying the mixed dry particles to the surface of a decorative glazed body and spraying a temperature-resistant fixing agent; (5) conveying the obtained product to a roller kiln for firing and preparing the finished product of the ceramic tile through subsequent processes. According to the method for manufacturing the wear-resistant antiskid dry particle ceramic tile, the dry particles with good wear resistance are mixed with the transparent dry particles and the flashing dry particles, a dry powder distribution mode is adopted and the wear-resistant antiskid dry particles are bulged due to different melting performance of various dry particles in the firing process, so that the problems of wear resistance of the surface and thickness of a wear-resistant layer are solved; by distributing the transparent dry particles, a decorative pattern has a stereoscopic decorating effect under the covering of a glass layer, so that unification of wear-resistant and antiskid properties and decoration of the ceramic tile is achieved.
Owner:JIANGXI HEMEI CERAMICS

Method for acquiring highly-adaptive abrasion-proof titanium-based composite material on titanium alloy surface

The invention discloses a method for preparing a Ti-based composite with high adaptability on a Ti-alloy surface, which pertains to the field of surface modification of metallic materials. The method comprises such procedures as: weighing by certain proportion spherical Ti alloy powder particles in proper particle sizes (45-150 micro meter) and TiB2, Cr3C2, TiC or B4C powder particles (3.4-30vol%, particle size 38-106 micrometer); mixing the powder evenly by a mechanical way; sending at the set powder-feeding rate the mixed powder by a powder feeder and coaxial powder-feeding nozzles into a molten bath formed by a high-power laser at the surface of a Ti-alloy substrate; the mixed powder carrying out in-situ reaction by the high temperature from the molten bath, and forming such steady and dispersion reinforced phases as in-situ self-grown TiC or TiB. The reinforced phases are featured by small particle size, steady thermal and mechanical properties, free pollution in interfaces, and high bond strength with the substrate. The method can substantially improve the hardness and wear resistance of Ti alloy surfaces, guarantees the high adaptability between the surface modified layer and the substrate, can be used for repairing and surface reinforcing treatment of Ti alloy parts bearing impact vibration load and thermal fatigue, etc.
Owner:有研科技集团有限公司

Method for a surface treatment of metallic product

The present invention relates to a method for a surface treatment of a metallic product. In this method, by conducting one step of injecting mixture shots including at least two types of shots comprised of different or same materials consisting of high hardness metal or metallic component and having different shot diameters between 0.6 and 0.03 mm onto the surface of a metallic product at an injection pressure of not less than 0.29 MPa or not less than 50 m / sec, the residual compressive stress of the surface of the metallic product and that of a lower surface layer are made at least -1200 MPa and that of a portion having a depth of about 50 mu m below the surface of the metallic product is made -1300 MPa or higher.
Owner:FUJI KIHAN CO LTD

Low-temperature assisted ultrasonic surface rolling intensifying device and processing method

The invention discloses a low-temperature assisted ultrasonic surface rolling intensifying device and a processing method. The device consists of a surface rolling member, a loading member and a heating member, wherein a clamping handle is arranged on the surface rolling member; the loading member is arranged at the tail end of the surface rolling member; a spring, a pressure sensor, a baffle, a transducer and an amplitude-change pole are sequentially arranged on the end face of the loading member; the amplitude-change pole is provided with a rolling head of which the front end is provided with a roller through a guide sleeve; the outer side of the surface rolling member is connected with an ultrasonic generator; and the heating member is provided with a temperature controller and heating wires connected and controlled by the temperature controller According to the processing method disclosed by the invention, an ultrasonic rolling technology and low-temperature heating treatment are combined; on the basis of softening materials by using low temperature heating, an ultrasonic frequency electrical signal is converted into ultrasonic mechanical vibration by using the transducer; and after the ultrasonic mechanical vibration is amplified by the amplitude-change pole, vibration with a certain amplitude is outputted and transmitted to the rolling head, and high-speed vibration between the rolling head and workpieces in the rolling process is realized, thereby better refining material grains on the surface layers of the workpieces, and generating greater residual compressive stress and high surface hardness.
Owner:SOUTH CHINA UNIV OF TECH

Nano technology modified ultraviolet solidified woodware paint

The modified ultraviolet cured woodenware paint consists of one or several of nano silica, zirconia, titania, zinc oxide, negative ion powder, antibiotic material, far infrared powder, antistatic powder and alumina in 0.3-20 wt% and active oligomer comprisnig acrylic epoxy resin, acrylic polyurethane and acrylic amino resin in 30-76 wt%. The modified ultraviolet cured woodenware paint has the small size effect, surface effect, quantum size effect and macroscopic quantum tunnel characteristic of nano material, so that it has high antiwear property, hgih surface hardness, high toughness, high cracking resistance and many other advantages.
Owner:南京海泰纳米材料有限公司

Polyvinyl chloride/chlorinated polyvinyl chloride skin foamed sheet and preparation method thereof

The invention relates to a polyvinyl chloride / chlorinated polyvinyl chloride skin foamed sheet and a preparation method thereof, and the polyvinyl chloride / chlorinated polyvinyl chloride skin foamed sheet comprises the following materials in parts by weight: 60-90 parts of polyvinyl chloride, 10-40 parts of chlorinated polyvinyl chloride, 2.8-7 parts of stabilizer, 3-5 parts of foam regulator, 1-3 parts of foam nucleating agent, 0.5-2 parts of foaming agent, 0.6-1.5 parts of external lubricant, 0.5-1 part of internal lubricant, 0.5-2 parts of processing aids, 0.05-0.5 part of antioxidant and no more than 30 parts of filler. The preparation method is as follows: adding all the materials into a high-speed stirring machine, and mixing uniformly; heating to 90-120 DEG C, and carrying out heat preservation for more than 10 minutes; placing into a cold mixing machine, cooling down to 25-45 DEG C, tapping into a storage bin, extruding a foaming material through an extruder, and further carrying out vacuum shaping, cooling molding and edge trimming and finishing; and finally carrying out cutting and packaging according to the required length. The product has high surface hardness and great strength, is less prone to deformation, easy for processing, reasonable in manufacturing process, low in cost, good in quality and high in efficiency and has extensive popularization value and good economic and social benefits.
Owner:杜文军

Technical wood and manufacture method thereof

ActiveCN103171014AImprove the utilization rate of solid woodHigh densityWood compressionWood impregnation detailsHot pressHot pressing
The invention relates to technical wood and a manufacture method thereof. The manufacture method comprises the steps of dying and drying eucalyptus and poplar veneers, conducting gum dipping and thickening on the wood veneers by using an ultrasonic vibration method, assembling gum dipping boards, conducting semi-solidification hot-pressing maintaining by using a curve die high-frequency press, conducting square slicing on the technical wood or cutting the technical wood into wood veneers, assembling the wood veneers in the same direction according to needed thickness, and conducting hot pressing and thickening. The thickness of the technical wood veneers or wood square produced by using the manufacture method is as high as 0.8-1.8kg / cm<3>, the thickness of the technical wood is more than 1.5 times of that of common technical wood, a plurality of items of physical and mechanical properties are improved by more than 1.5 times, the technical wood is not easy to crack, product durability improves to more than one time, service life of products is prolonged, and using fields of the products are extended.
Owner:SINO MAPLE JIANGSU CO LTD

Preparation method for laser cladding soft and hard composite coating self-lubricating cutter

The invention belongs to the field of machinery cutting cutter manufacturing, and relates to a preparation method for a laser cladding soft and hard composite coating self-lubricating cutter. A rake face coating of the cutter is a multi-layer structure. Firstly, a hard coating of nano Al2O3 ceramic or an ultrafine cemented carbide, etc. is clad on the rake face of the cutter by utilization of a CO2 laser synchronous feeding manner, and then a self-lubricating soft coating is clad by utilization of nickel-covered MoS2 powder or nickel-covered WS2 powder. The cutter has characteristics of good toughness, high hardness, a self-lubrication function, and the like. During a drying cutting process, the hard coating bears loads and the rake face self-lubricating soft coating has low shearing strength, thus reducing friction between the cutter and chips, reducing the cutting temperature and the cutting force, and therefore cutter abrasion is reduced. The cutter can be widely used for dry cutting and cutting machining of difficult-to-machine materials.
Owner:SHANDONG UNIV

Polypropylene composite material for automobile hard plastic instrument panel and preparation method for polypropylene composite material

The invention belongs to the technical field of high polymer materials, and in particular relates to a polypropylene composite material for an automobile hard plastic instrument panel and a preparation method for the polypropylene composite material. The polypropylene composite material is prepared from the following raw materials in percentage by weight: 33 to 76 percent of polypropylene, 0 to 2 percent of heat stabilizer, 0 to 2 percent of processing aid, 0 to 2 percent of nucleating agent special for polypropylene, 10 to 20 percent of plasticizer, 2 to 6 percent of compatibilizer, 10 to 25 percent of superfine talc powder and 2 to 10 percent of chopped flat fiberglass. When the polypropylene composite material for the automobile hard plastic instrument panel is prepared, the chopped flat fiberglass is added, so that the surface hardness of the polypropylene composite material is increased, good scratch resistant effects are achieved without adding any scratch resistant agent, and a matte effect is also achieved; the polypropylene composite material also has the characteristics of high flowability, high rigidity, high heat resistance, high dimensional stability, high impact resistance, low glossiness and scratch resistance, and requirements on a material for the automobile hard plastic instrument panel are completely met.
Owner:SHANGHAI KINGFA SCI & TECH

Method and device for manufacturing efficient and high-precision composite additive

The invention discloses a method and device for manufacturing efficient and high-precision composite additive, and the method and device are achieved through composition of a laser beam and an electron beam. In the process of the action of a high energy beam and metal powder, metal powder of a surface outline is scanned and molten through the laser beam, and the surface of a part has a good surface quality. The electron beam melts the internal powder at a high speed to form a part inner cavity so as to reach the highest forming efficiency. The lower portion of the device comprises a powder laying roller, a workbench, a powder conveying cylinder and a working cylinder. The upper portion of the device comprises an electron beam generating device, a laser beam generating device, a bottom plate, two guide rails, two beams, a synchronous belt wheel and a servo motor. The electron beam generating device and the laser beam generating device are respectively integral and move to the forming area alternately to carry out scanning. By means of the method and device, the defects in the single forming technology can be overcome, and the purposes of reasonably controlling the formed microstructural organization and optimizing the comprehensive performance are achieved.
Owner:HUAZHONG UNIV OF SCI & TECH
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