5263 results about "Cemented carbide" patented technology

An electric drill apparatus having a low profile is provided which comprises an annular cutter, a motor for rotating the annular cutter, a rotary shaft assembly for rotating the annular cutter attached to its leading end about a rotating, a rotation reduction mechanism disposed between the motor and rotary shaft assembly for transmitting a driving force of the motor to the annular cutter through the rotary shaft assembly, a feed mechanism responsive to an operation of a manual handle, for moving the rotary shaft assembly along with a straight line to advance or retract the annular cutter attached to the rotary shaft assembly with respect to a workpiece, and an adhesion base for securing the electric drill apparatus to the workpiece. The annular cutter has a plurality of cutting blades comprised of cemented carbide tips fixed on its lower end, thereby it is capable of rotating at a high speed. The rotary shaft assembly has a rotating shaft which rotates in a direction different from that of a rotating shaft of the motor, thereby the drill apparatus has a low profile.

The present invention relates to compositions and methods for forming a bit body for an earth-boring bit. The bit body may comprise hard particles, wherein the hard particles comprise at least one carbide, nitride, boride, and oxide and solid solutions thereof, and a binder binding together the hard particles. The binder may comprise at least one metal selected from cobalt, nickel, and iron, and, optionally, at least one melting point reducing constituent selected from a transition metal carbide in the range of 30 to 60 weight percent, boron up to 10 weight percent, silicon up to 20 weight percent, chromium up to 20 weight percent, and manganese up to 25 weight percent, wherein the weight percentages are based on the total weight of the binder. In addition, the hard particles may comprise at least one of (i) cast carbide (WC+W2C) particles, (ii) transition metal carbide particles selected from the carbides of titanium, chromium, vanadium, zirconium, hafnium, tantalum, molybdenum, niobium, and tungsten, and (iii) sintered cemented carbide particles.

Embodiments of the present invention include hybrid composite materials comprising a cemented carbide dispersed phase and a cemented carbide continuous phase. The contiguity ratio of the dispersed phase of embodiments may be less than or equal to 0.48. The hybrid composite material may have a hardness of the dispersed phase that is greater than the hardness of the continuous phase. For example, in certain embodiments of the hybrid composite material, the hardness of the dispersed phase is greater than or equal to 88 HRA and less than or equal to 95 HRA and the hardness of the continuous phase is greater than or equal to 78 and less than or equal to 91 HRA. Additional embodiments may include hybrid composite materials comprising a first cemented carbide dispersed phase wherein the volume fraction of the dispersed phase is less than 50 volume percent and a second cemented carbide continuous phase, wherein the contiguity ratio of the dispersed phase is less than or equal to 1.5 times the volume fraction of the dispersed phase in the composite material. The present invention also includes a method of making a hybrid cemented carbide composite by blending partially and / or fully sintered granules of the dispersed cemented carbide grade with “green” and / or unsintered granules of the continuous cemented carbide grade to provide a blend. The blend may then be consolidated to form a compact. Finally, the compact may be sintered to form a hybrid cemented carbide.

Embodiments of the present invention include hybrid composite materials comprising a cemented carbide dispersed phase and a cemented carbide continuous phase. The contiguity ratio of the dispersed phase of embodiments may be less than or equal to 0.48. The hybrid composite material may have a hardness of the dispersed phase that is greater than the hardness of the continuous phase. For example, in certain embodiments of the hybrid composite material, the hardness of the dispersed phase is greater than or equal to 88 HRA and less than or equal to 95 HRA and the hardness of the continuous phase is greater than or equal to 78 and less than or equal to 91 HRA.Additional embodiments may include hybrid composite materials comprising a first cemented carbide dispersed phase wherein the volume fraction of the dispersed phase is less than 50 volume percent and a second cemented carbide continuous phase, wherein the contiguity ratio of the dispersed phase is less than or equal to 1.5 times the volume fraction of the dispersed phase in the composite material.The present invention also includes a method of making a hybrid cemented carbide composite by blending partially and / or fully sintered granules of the dispersed cemented carbide grade with “green” and / or unsintered granules of the continuous cemented carbide grade to provide a blend. The blend may then be consolidated to form a compact. Finally, the compact may be sintered to form a hybrid cemented carbide.

PCT No. PCT / SE96 / 01579 Sec. 371 Date Sep. 1, 1998 Sec. 102(e) Date Sep. 1, 1998 PCT Filed Nov. 29, 1996 PCT Pub. No. WO97 / 20083 PCT Pub. Date Jun. 5, 1997A coated turning insert particularly useful for dry and wet machining in low and medium alloyed steels, stainless steels, with or without raw surface zones under severe conditions such as vibrations, long overhang and recutting of chips. The insert is characterized by a WC-Co cemented carbide with a low content of cubic carbides and a rather low W-alloyed binder phase and a coating including an innermost layer of TiCxNyOz with columnar grains and a top layer of TiN and an intermediate layer of kappa -Al2O3. The layers are deposited by using CVD-methods.

The present invention discloses a coated cutting insert particularly useful for dry milling of grey cast iron. The insert is characterized by a WC-Co cemented carbide substrate and a coating including an innermost layer of TiCxNyOz with columnar grains and a top coating of a fine grained alpha-Al2O3 layer.

There is provided an Al2O3-TiN coated cemented carbide insert intended for turning of steels and especially Ca-treated steels. The alumina layer is protected by an extra thick and multilayered coating of TiN. The TiN coating is wet blasted and, for this purpose, (Ti,Al)(C,O,N) bonded to the underlying Al2O3 layer which preferably consists of alpha -Al2O3. The extra tough behavior together with increased wear resistance can be obtained by optimizing the TiN layer thickness, structure and adhesion and wet blasting the said TiN coating. This invention is characterized by the fact that the coating layers are not missing at the cutting edge of the insert.

In one aspect of the present invention, a high impact resistant tool, having a super hard material is bonded to a cemented metal carbide substrate at a non-planar interface. The cemented metal carbide substrate is bonded to a front end of a cemented metal carbide segment. A stem is formed in the base end of the carbide segment opposite the front end and the carbide stem is press fitted into bore of a steel body.

In one aspect of the invention, a tool has a wear-resistant base suitable for attachment to a driving mechanism and also a hard tip attached to an interfacial surface of the base. The tip has a first cemented metal carbide segment bonded to a superhard material at a non-planar interface. The tip has a height between 4 and 10 mm and also has a curved working surface opposite the interfacial surface. A volume of the superhard material is about 75% to 150% of a volume of the first cemented metal carbide segment.

This invention relates to cemented carbide articles that are characterized by substantially improved biocompatibility with human skin, tissue, organs, etc., compared with articles made from conventional cemented carbides. The essential feature of these improved biocompatible cemented carbide articles is a binder-depleted zone at and near the exposed surfaces of the articles. By depleting the binder (which mainly consists of Co and / or Ni, as well as their alloys) at and near the surface, the toxic effects of Co and Ni (known carcinogens), as well as the allergic reactions that these metals can cause when in contact with human skin, are eliminated. By depleting the binder only at and near the surface, the bulk properties of the cemented carbide article are not compromised or altered in any manner. Applications of these binder-depleted cemented carbides could include articles that human skin may experience prolonged exposure to, for example, jewelry articles such as rings, bracelets, bangles, chains, necklaces, pendants, watches, watch cases, watch straps, etc. In addition, the cemented carbides of this invention may be used in applications where the article comes directly in contact with human skin, tissue, organs, etc. such as surgical and other medical instruments, razor blades, etc. Also, other applications could include knives, tools, dies, and other wear components that are used to process and handle, and hence, come into direct contact with materials meant for human consumption and / or ingestion. Examples of such materials include foodstuffs and pharmaceuticals.

In one aspect of the present invention, a high impact resistant tool has a superhard material bonded to a cemented metal carbide substrate at a non-planar interface. The cemented metal carbide substrate is bonded to a front end of a cemented metal carbide segment. A stem formed in the base end of the carbide segment opposite the front end is press fit into a bore of a steel body. The steel body is rotationally fixed to a drum adapted to rotate about its axis.

A tool for chip removing machining, including a basic body having an insert seat, and an indexable cutting insert fixed in the seat. The insert includes an upperside, an underside, a pair of side contact surfaces, two cutting edges that individually extend along a chip surface included in one of the upperside and underside, at least two heads that are spaced-apart via an intermediate part and individually include a front portion having at least one cutting edge and a rear portion along which the pair of side contact surfaces are formed. The insert seat of the basic body includes a central hollow space, and a front cavity and at least one rear cavity in which the heads of the cutting insert are housed, the front cavity including a pair of side support surfaces against which the pair of side contact surfaces of the cutting insert are pressed when a tightening element pulls the head rearward toward the side support surfaces. The basic body is solid by being formed integrally of steel material. The seat is countersunk in the basic body such that the side support surfaces are integrated in the steel material. The cutting insert is formed integrally from a second, hard-wearing material having at least the same hardness as cemented carbide, the pair of side contact surfaces of the insert being integrated in the second material.

The present invention relates to a cutting tool insert particularly for turning of steel comprising a cemented carbide body, a coating with a post treatment witha first, innermost layer system of one or several layers of TiCxNyOz with x+y+z≦1 with a total thickness of 0.7–4.5 μma second multilayer system consisting of a totally 5–31 alternating Al2O3 and TiCxNyOz (x+y+z≦1), preferably κ-Al2O3 and TiN, the Al2O3-layers having an individual layer thickness of <0.5 μm and the TiCxNyOz-layers 0.01–0.2 μm with a total thickness of the multilayer of 1.0–4.0 μm. The multilayer is exposed along the edge line and into the rake and flank face, at least 0.02 mm, from the edge line on the rake face, preferably the contact length of the chip at most 0.9 mm, and 0.02–0.20 mm on the flank face.