8232results about "Turning tools" patented technology

Disclosed is a method for manufacturing a polycrystalline diamond or diamond-like element with greatly improved wear resistance without loss of impact strength. These elements are formed with a binder-catalyzing material in a high-temperature, high-pressure (HTHP) process. The PCD element has a body with a plurality of bonded diamond or diamond-like crystals forming a continuous diamond matrix that has a diamond volume density greater than 85%. Interstices among the diamond crystals form a continuous interstitial matrix containing a catalyzing material. The diamond matrix table is formed and integrally bonded with a metallic substrate containing the catalyzing material during the HTHP process. The diamond matrix body has a working surface, where a portion of the interstitial matrix in the body adjacent to the working surface is substantially free of the catalyzing material, and the remaining interstitial matrix contains the catalyzing material. Typically, less than about 70% of the body of the diamond matrix table is free of the catalyzing material.

A doubled-sided PCD or PCBN compact as well as a new multi-layered PCD and PCBN can be produced using high pressure high temperature processes allowing for increased effective thickness of abrasive tools. A polycrystalline compact can include a substrate having a first surface and a second surface which are non-contiguous. Additionally, a first polycrystalline layer can be attached to the first surface of the substrate and a second polycrystalline layer attached to the second surface of the substrate. The first and second polycrystalline layers can include superabrasive particles bonded together by sintering or chemical bonding with an additional metal. Such double-sided PCD and PCBN compacts as well as a new multiple layered PCD and PCBN allow for increased effective thickness of a tool without suffering from non-homogenous results typical of standard PCD and PCBN compacts, regardless of superabrasive particle size. Each polycrystalline layer can include superabrasive particles of varying particle sizes such that the final tool is tailored for specific abrading characteristics. Such doubled-sided and / or multiple layered PCD and PCBN compacts can be incorporated into a wide variety of abrasive tools for use in cutting, milling, grinding, polishing, drilling and other similar abrasive applications.

A tool includes a cutting head and a holder, wherein the cutting head and the holder form two cooperating surfaces that are pressed together. The surfaces possess rows of alternating parallel grooves and ridges for locking the surfaces to each other. Each of the surfaces has two rows of grooves, one row oriented 90 DEG relative to the other row. On one of the surfaces, some of the grooves of one row are in non-intersecting relationship with the grooves of the other row. On the other surface, the rows extend completely across one another, whereby the rows together form a waffle-like pattern. The cooperating surfaces allow at least four separate relative positions between the cutting head and holder.

A doubled-sided PCBN and / or PCD compact can be produced using high pressure high temperature processes allowing for increased effective thickness of abrasive tools, decreased delamination, and increased useful service life. A polycrystalline compact can include a substrate having a first surface and a second surface which are non-contiguous. Additionally, a first polycrystalline layer can be attached to the first surface of the substrate and a second polycrystalline layer attached to the second surface of the substrate. The first and second polycrystalline layers can be attached to the substrate via an intermediate layer containing superabrasive particles. Such double-sided PCBN and PCD compacts allow for increased effective thickness of a tool without suffering from non-homogenous results typical of standard PCD and PCBN compacts, regardless of superabrasive particle size. Each polycrystalline layer can include superabrasive particles of varying particle sizes such that the final tool is tailored for specific abrading characteristics. Such doubled-sided PCBN and PCD compacts can be incorporated into a wide variety of abrasive tools for use in cutting, milling, grinding, polishing, drilling and other similar abrasive applications.

A cutting insert is cooled during chip removing machining of a workpiece by conducting cooling medium through a porous supporting body of the insert. The cooling medium enters the insert through an inlet formed therein at a location remote from a cutting edge of the insert and exits the insert through an outlet formed in the insert at a location proximate the cutting edge. The discharged cooling medium impinges on, and cools, the workpiece.

An aluminum oxde-coated article has a first coating layer and a second coating layer formed in this order on a substrate, the first coating layer having a single- or multi-layer structure and being made of at least one selected from the group consisting of carbides, nitrides, carbonitrides, oxides, oxycarbides, oxynitrides and oxycarbonitrides of metals in Groups IVa, Va and VIa of the Periodic Table, and the second coating layer being constituted by at least one alpha-aluminum oxide-based oxide layer, which has an equivalent X-ray diffraction peak ratio PR (1 0 10) of 1.3 or more in a (1 0 10) plane.

The present invention relates to an indexable milling insert and a milling tool for chip removing machining. The milling insert is intended to be able to mill substantially perpendicular corners in a work piece. The milling insert comprises an upper side, a lower side and edge surfaces extending therebetween. The upper side and the lower side are substantially identical. An imaginary circle inscribed in the milling insert touches the milling insert periphery in four to six points. Lines of intersection between the edge surfaces and the sides form relative to each other substantially perpendicular main cutting edges and minor cutting edges. Each of the sides includes a support surface, each of which being provided in a plane. Each minor cutting edge projects from the plane of the associated support surface. Each major cutting edge intersects the plane of the associated support surface.

A cutting insert for chipforming machine has a tip face with a cutting edge. Grooves are formed in the top face and extend toward the cutting edge. Chip-deflecting projections extend upwardly from the top face and are situated in spaces formed between adjacent grooves. A jet of cooling fluid is directed toward inner ends of the grooves and travels between the projections and within the grooves toward the cutting edge.

Universal tool holder coolant delivery adapters have adapter bodies which are removably attachable to a tool holder by at least one fastening device, the adapter located between an attachment end of the tool holder and a distal end of the tool holder, the distal end of the tool holder having a cutting tool attached thereto, the adapter bodies having an internal coolant passageway including an intake port and an exit port, the intake port adapted for attachment to a pressurized coolant supply line and the outlet port adapted for attachment to or configured in the form of a coolant spray nozzle, the coolant spray nozzle being closely positioned and substantially aligned with the cutting interface of the cutting tool and a workpiece.

A device of the present invention for applying a cryogenic composition includes a machining tool or tool holder having a channel positioned therethrough and a capillary tube positioned within the channel. A dense cryogenic fluid is passed through the capillary tube while a diluent or propellant fluid is passed through the channel. The diluent or propellant fluid flows within the channel and about the capillary tube. Upon exiting the capillary tube, the dense fluid admixes with the diluent or propellant fluid to form a cryogenic composite fluid or spray. The cryogenic composite fluid or spray is selectively directed onto a substrate for cooling or lubrication purposes, or onto the machining tool for cooling purposes.

In one aspect of the invention, a superhard insert has a carbide substrate bonded to ceramic layer at an interface. The substrate has a generally frusto-conical end at the interface with a tapered portion leading to a flat portion. The central section of the ceramic layer may have a first thickness immediately over the flat portion of the substrate. The peripheral section of the ceramic layer has a second thickness being less than the first thickness covering the tapered portion of the substrate. The ceramic layer may be formed using HPHT technology.

A boring bar has a shank having a cutter support head at one end. A flow passage extends to the cutter support head and intersects a transverse flow passage that is defined in part by a clamp screw passage of the head. A metal cutting insert is clamped to the cutter support head by a clamp that is secured by a clamp screw being threaded into the clamp screw passage. The clamp screw defines an internal or external passage that communicates with the internal coolant fluid passage and completes a coolant distribution circuit. The clamp defines an internal coolant fluid passage having a discharge opening located and oriented to direct a jet of coolant fluid onto the metal cutting insert immediately at the site of cutting engagement within the rotating workpiece. The cutter support head also has a passage and chip removal jet nozzle that orients a jet of coolant fluid adjacent the cutter insert for remove metal chips during machining.

A cutting tool including a cutter body and a locking screw. The cutter body has one or more pockets for receiving one or more cutting inserts and at least one channel for delivering coolant from a milling machine to the cutting inserts.

A tool for chip removing machining includes a holder and a cutting insert clamped within a pocket of the holder. The pocket has upper and lower sides, and the cutting insert comprises an upper surface and a lower surface. The upper side of the pocket and the upper surface of the cutting insert comprise first cooperating contact surfaces defining a first flank angle. The lower side of the pocket and the lower surface of the cutting insert comprise second cooperating contact surfaces which define a second flank angle. The first flank angle is larger than the second flank angle. The lower surface of the cutting insert and the lower side of the pocket form intermeshing projections and recesses which define the second contact surfaces.

A cutter insert for milling tools includes a base body having a base surface, a top surface, and four side surfaces. The four side surfaces, together with each of the base surface and the top surface, define respective cutting edges. The base body is twisted about each of two perpendicular, coplanar axes of the base body. Each side surface has two opposite corner edges that are offset from one another in a direction parallel to a center axis of the base body.

A multilayer blown film with improved strength or toughness comprising a layer comprising a metallocene polyethylene (mPE) having a high melt index ratio (MIR), a layer comprising an mPE having a low MIR, and a layer comprising a HDPE, and / or LDPE. Other embodiments have skin layers and a plurality of sublayers. At least one sublayer includes an mPE, and at least one additional sublayer includes HDPE and / or LDPE. The mPE has a density from about 0.910 to about 0.945 g / cm3, MI from about 0.1 to about 15, and melt index ratio (MIR) from about 15 to 25 (low-MIR mPE) and / or from greater than 25 to about 80 (high-MIR mPE). A process is related to supplying respective melt streams for coextrusion at a multilayer die to form a blown film having the inner and outer skin layers and a plurality of sublayers, wherein the skin layers and at least one of the sublayers comprise mPE and at least one of the sublayers comprise HDPE, LDPE or both. Draw-down, blow-up ratios and freeze-line distance from the die are controlled to facilitate a high production rate.

PCT No. PCT / SE96 / 01579 Sec. 371 Date Sep. 1, 1998 Sec. 102(e) Date Sep. 1, 1998 PCT Filed Nov. 29, 1996 PCT Pub. No. WO97 / 20083 PCT Pub. Date Jun. 5, 1997A coated turning insert particularly useful for dry and wet machining in low and medium alloyed steels, stainless steels, with or without raw surface zones under severe conditions such as vibrations, long overhang and recutting of chips. The insert is characterized by a WC-Co cemented carbide with a low content of cubic carbides and a rather low W-alloyed binder phase and a coating including an innermost layer of TiCxNyOz with columnar grains and a top layer of TiN and an intermediate layer of kappa -Al2O3. The layers are deposited by using CVD-methods.

A polycrystalline diamond abrasive cutting element consists generally of a layer of high grade polycrystalline diamond bonded to a cemented carbide substrate. The polycrystalline diamond layer has a working surface and an outer peripheral surface and is characterized by having an annular region or a portion thereof adjacent the peripheral surface that is lean in catalysing material. A region adjacent the working surface is also lean in catalysing material such that in use, as a wear scar develops, both the leading edge and the trailing edge thereof are located in a region lean in catalysing material.

An indexable end-milling insert including an underside, an upperside and a plurality of cutting edges that are formed between the upperside and a number of clearance sides and that include a chip-removing main edge as well as a surface-wiping wiper edge. The cutting insert has a square basic shape and includes four main edges and four wiper edges that are countersunk to a lower level than the main edges. The wiper edge is included in a lip projecting in relation to a secondary clearance surface and has a tertiary clearance surface, which laterally transforms into a primary clearance surface. The primary clearance surface has a width that decreases from the two opposite ends thereof toward a section having a smallest width therebetween.

An indirect cooling system for a rotating cutting tool uses a cryogenic coolant that is delivered to a cavity formed on the back surface of the cutting element, providing cooling near the cutting edge of the element. Because the total flow rate of the working fluid is low (less than 0.08 Liters / min / cutting edge), the fluid can be safely vented to atmosphere from the cavity, and as a result, no specialized coolant recovery or ventilation equipment is needed. The cavity may be formed with fins to enhance the heat transfer between the cutting element and the coolant, and coolant may additionally be sprayed directly onto the exterior surface of the element to cool the tool-chip interface. The indirect cooling system may be used for hard to machine metals and composites, as well as the machining of conventional materials without the use of traditional cutting fluids.

A toolholder assembly for holding a cutting insert has a removable blade for mounting the cutting insert and a toolholder body for mounting the removable blade. The removable blade fits within a pocket in the toolholder body having angled sides to positively capture the blade.

A cutting insert having a front cutting edge and a connecting surface including male- and / or female-like engagement portions, in order to rigidly secure the cutting insert, a geometrically predetermined reference locus serving as a force-application spot for the clamping of the cutting insert. Simultaneously active engagement portions are of only two types—a first, elongate engagement portion, which is located between the front cutting edge and the reference locus, and a second, elongate engagement means, which is oriented at an angle to the first engagement portion and situated at a greater distance from the front cutting edge than the reference locus. In such a way, it is guaranteed that a tightening force always is applied to the cutting insert in a substantially triangular area, which is defined by the free ends of the engagement portions. Furthermore, a tool for chip removing machining, as well as an attachment, e.g., a shim plate, for such tools is provided.

A round cutting insert with an anti-rotation feature. The round cutting insert includes a plurality of projections formed on a first surface and another plurality of projections formed on an opposing surface. The round cutting insert is reversible and indexable. The round cutting insert is removably received in an insert receiving pocket in a tool body wherein the insert receiving pocket includes a plurality of dimples for receiving one of the plurality of first projections or the plurality of second projections. This arrangement prevents rotation of the round cutting insert while mounted in the insert receiving pocket.

A drill includes a shank, a central insert and a peripheral insert. The shank defines a central axis of rotation and has pockets which carry the peripheral and central inserts. Chip flutes are formed in an outer periphery of the shank for conducting chips cut by the respective inserts. The peripheral insert includes a first operative cutting edge, and the central insert includes a second operative cutting edge which overlaps the first cutting edge at an overlap region. The central insert forms a rake surface adjacent to the second cutting edge. The rake surface includes a first portion disposed at the overlap region, and a second portion disposed at the axis of rotation of the shank. The first portion has a larger rake angle than the second portion.