3058 results about "Volume fraction" patented technology

A porous substrate or implant for implantation into a human or animal body constructed from a structural material and having one or more regions which when implanted are subjected to a relatively lower mechanical loading. The region(s) are constructed with lesser mechanical strength by having a lesser amount of structural material in said region(s) relative to other regions. This is achieved by controlling pore volume fraction in the regions. A spacer is adapted to define an open-cell pore network by taking a model of the required porous structure, and creating the spacer to represent the required porous structure using three-dimensional modelling. Material to form the substrate about the spacer in infiltrated the scaffold structure formed.

An electrophoretic medium has walls defining a microcavity containing an internal phase. This internal phase comprises electrophoretic particles suspended in a suspending fluid and capable of moving therethrough upon application of an electric field to the electrophoretic medium. The average height of the microcavity differs by not more than about 5 μm from the saturated particle thickness of the electrophoretic particle divided by the volume fraction of the electrophoretic particles in the internal phase.

The formation of a gap-filling silicon oxide layer with reduced volume fraction of voids is described. The deposition involves the formation of an oxygen-rich less-flowable liner layer before an oxygen-poor more-flowable gapfill layer. However, the liner layer is deposited within the same chamber as the gapfill layer. The liner layer and the gapfill layer may both be formed by combining a radical component with an unexcited silicon-containing precursor (i.e. not directly excited by application of plasma power). The liner layer has more oxygen content than the gapfill layer and deposits more conformally. The deposition rate of the gapfill layer may be increased by the presence of the liner layer. The gapfill layer may contain silicon, oxygen and nitrogen and be converted at elevated temperature to contain more oxygen and less nitrogen. The presence of the gapfill liner provides a source of oxygen underneath the gapfill layer to augment the gas phase oxygen introduced during the conversion.

The slag oil hydrodemetallizing catalyst contains a kind of double-peak hole alumina carrier and supported Mo and / or W and Ni and / or Co metal components. The double-peak hole alumina carrier has pore volume of 0.8-1.6 ml / g, specific surface area 150-350 sq m / g, pore volume fraction of 10-30 nm size holes in 40-90 % and pore volume fraction of 100-2000 nm size holes in 10-60 %, and is prepared through mixing alumina hydrate and ammonium aluminum carbonate, forming and roasting. The slag oil hydrodemetallizing catalyst has simple preparation process and high hydrodemetallizing performance.

Embodiments of the present invention include hybrid composite materials comprising a cemented carbide dispersed phase and a cemented carbide continuous phase. The contiguity ratio of the dispersed phase of embodiments may be less than or equal to 0.48. The hybrid composite material may have a hardness of the dispersed phase that is greater than the hardness of the continuous phase. For example, in certain embodiments of the hybrid composite material, the hardness of the dispersed phase is greater than or equal to 88 HRA and less than or equal to 95 HRA and the hardness of the continuous phase is greater than or equal to 78 and less than or equal to 91 HRA. Additional embodiments may include hybrid composite materials comprising a first cemented carbide dispersed phase wherein the volume fraction of the dispersed phase is less than 50 volume percent and a second cemented carbide continuous phase, wherein the contiguity ratio of the dispersed phase is less than or equal to 1.5 times the volume fraction of the dispersed phase in the composite material. The present invention also includes a method of making a hybrid cemented carbide composite by blending partially and / or fully sintered granules of the dispersed cemented carbide grade with “green” and / or unsintered granules of the continuous cemented carbide grade to provide a blend. The blend may then be consolidated to form a compact. Finally, the compact may be sintered to form a hybrid cemented carbide.

This invention provides a continuous process for the growth of vapor grown carbon fiber (VGCNT) reinforced continuous fiber preforms for the manufacture of articles with useful mechanical, electrical, and thermal characteristics. Continuous fiber preforms are treated with a catalyst or catalyst precursor and processed to yield VGCNT produced in situ resulting in a highly entangled mass of VGCNT infused with the continuous fiber preform. The continuous process disclosed herein provides denser and more uniform carbon nanotubes and provides the opportunity to fine-tune the variables both within an individual preform and between different preforms depending on the characteristics of the carbon nanotubes desired. The resulting continuous fiber preforms are essentially endless and are high in volume fraction of VGCNT and exhibit high surface area useful for many applications. The invention also provides for composites made from the preforms.

One embodiment of the invention comprises a differential composite in which bone cement everywhere or substantially everywhere contains at least some non-zero volume fraction of particles, and in which the local volume fraction of particles may vary from place to place in the composite in a controlled manner. The variation may be by identifiable region or may be in the form of a gradient of the local volume fraction of particles. In at least some places, the local volume fraction of particles may be such that the particles act as crack arrestors. Close to the interface with natural bone, the local volume fraction of particles may be greater. In at least some places adjoining natural bone, the local volume fraction of particles may be such as to allow bone ingrowth into appropriate region(s) of the composite, resulting in improved interfacial shear strength. Methods and apparatuses for producing and delivering the composite are also disclosed, which may include use of an introducer and an expandable basket-type device.

The effective ionic conductivity in a composite structure is believed to decrease rapidly with volume fraction. A system, such as a bipolar device or energy storage device, has structures or components in which the diffusion length or path that electrodes or ions must traverse is minimized and the interfacial area exposed to the ions or electrons is maximized. The device includes components that can be reticulated or has a reticulated interface so that an interface area can be increased. The increased interfacial perimeter increases the available sites for reaction of ionic species. Many different reticulation patterns can be used. The aspect ratio of the reticulated features can be varied. Such bipolar devices can be fabricated by a variety of methods or procedures. A bipolar device having structures of reticulated interface can be tailored for the purposes of controlling and optimizing charge and discharge kinetics. A bipolar device having graded porosity structures can have improved transport properties because the diffusion controlling reaction kinetics can be modified. Graded porosity electrodes can be linearly or nonlinearly graded. A bipolar device having perforated structures also provides improved transport properties by removing tortuosity and reducing diffusion distance.

A material and an associated method of formation. A self-assembling block copolymer that includes a first block species and a second block species respectively characterized by a volume fraction of F1 and F2 with respect to the self-assembling block copolymer is provided. At least one crosslinkable polymer that is miscible with the second block species is provided. The self-assembling block copolymer and the at least one crosslinkable polymer are combined to form a mixture. The mixture having a volume fraction, F3, of the crosslinkable polymer, a volume fraction, F1A, of the first block species, and a volume fraction, F2A, of the second block species is formed. A material having a predefined morphology where the sum of F2A and F3 were preselected is formed.

A process for producing-vapor grown carbon fiber (VGCF) reinforced continuous fiber performs for the manufacture of articles with useful mechanical, electrical, and thermal characteristics is disclosed. Continuous fiber preforms are treated with a catalyst or catalyst precursor and processed to yield VGCF produced in situ resulting in a highly entangled mass of VGCF infused with the continuous fiber preform. The resulting continuous fiber preforms are high in volume fraction of VGCF and exhibit high surface area useful for many applications. Furthermore, this invention provides for a continuous fiber preform infused with VGCF so that the carbon nanofibers are always contained within the fiber preform. This eliminates the processing steps for isolated carbon nanofibers reported in other carbon nanofiber composite approaches and therefore greatly reduces risk of environmental release and exposure to carbon nanofibers.

A hydrocarbon exploration method is disclosed for developing a model of at least one effective material property of a subsurface reservoir as a function of the composition and structure of the reservoir rock. In one embodiment, the method comprises: obtaining a 3D image (102) of a rock sample characteristic of a reservoir of interest (101); segmenting the 3D image into compositional classes (103) based on similarities in mineralogy, structure and spatial distribution; selecting a model (105) that relates an effective material property of interest to the volume fractions of each compositional class; and determining the parameters of the model (106). The model may be used to assess the commercial potential of the subsurface reservoir (107).

The invention discloses a high-strength plastic accumulation TRIP (Transformation-Induced Plasticity) steel plate and a preparation method thereof, wherein the high-strength plastic accumulation TRIP steel plate consists of the following elements: 0.08%-0.5% of C, 0.4%-2.0% of Si, 3%-8% of Mn, smaller than or equal to 0.10% of P, smaller than or equal to 0.02% of S, 0.02%-4% of Al, smaller than or equal to 0.01% of N, 0-0.5% of Nb, 0-0.5% of V, 0-0.5% of Ti, 0-2% of Cr, 0-1% of Mo, and the balance of Fe and unavoidable impurities. In a microstructure, martensites account for 30%-90% by area occupation ratio, austenites account for 5%-30% by volume fraction, and the remaining is few ferrites and cementites. The hot rolling heating-up temperature is 1100-1250 DEG C, the holding time is more than or equal to 2 hours, the initial rolling temperature is higher than or equal to 1100 DEG C, the final rolling temperature is 850-950 DEG C, and the coiling temperature is lower than 720 DEG C; a hot rolled plate is 2-4mm in thickness; and the cover annealing is furnace heating for heat preservation at 550-750 DEG C for 1-20 hours and then furnace cooling.

A wastewater treatment system is provided including an aerobic membrane bioreactor and an anaerobic digester system connected to receive wasted solids continuously from the aerobic membrane bioreactor and also connected to return effluent from the anaerobic digester system continuously to the aerobic membrane bioreactor. Further, a process is provided for treating wastewater including the step of wasting a volume fraction of organic cell mass from an aerobic membrane bioreactor to an anaerobic digester system and maintaining a solids retention time (SRT) in the bioreactor that is (1) greater than a time needed to achieve growth of organisms suitable for converting carbonaceous biochemical oxygen demand (CBOD) into cell mass and (2) less than a time at which substantial decay of the organisms occurs. The system and process may further include optional pretreatment and / or phosphorus and / or nitrogen removal downstream of the membrane bioreactor system.

This invention relates to an aluminum conductor composite core reinforced cable (ACCC) and method of manufacture. An ACCC cable has a composite core surrounded by at least one layer of aluminum conductor. The composite core comprises a plurality of fibers from at least one fiber type in one or more matrix materials. The composite core can have a maximum operating temperature capability above 100° C. or within the range of about −45° C. to about 240° C. or higher, at least 50% fiber to resin volume fraction, a tensile strength in the range of about 160 Ksi to about 370 Ksi, a modulus of elasticity in the range of about 7 Msi to about 37 Msi and a coefficient of thermal expansion in the range of about −0.6×10−6 per deg. C. to about 1.0×10−5 per deg. C. According to the invention, unique processing techniques such a B-Staging and / or film-coating techniques can be used to increase production rates from a few feet per minute to sixty or more feet per minute.

An electrophoretic medium has walls defining a microcavity containing an internal phase. This internal phase comprises electrophoretic particles suspended in a suspending fluid and capable of moving therethrough upon application of an electric field to the electrophoretic medium. The average height of the microcavity differs by not more than about 5 μm from the saturated particle thickness of the electrophoretic particle divided by the volume fraction of the electrophoretic particles in the internal phase.

A new class of light or reactive elements and monophase α′-matrix magnesium- and aluminum-based alloys with superior engineering properties, for the latter being based on a homogeneous solute distribution or a corrosion-resistant and metallic shiny surface withstanding aqueous and saline environments and resulting from the control during synthesis of atomic structure over microstructure to net shape of the final product, said α′-matrix being retained upon conversion into a cast or wrought form. The manufacture of the materials relies on the control of deposition temperature and in-vacuum consolidation during vapor deposition, on maximized heat transfer or casting pressure during all-liquid processing and on controlled friction and shock power during solid state alloying using a mechanical milling technique. The alloy synthesis is followed by extrusion, rolling, forging, drawing and superplastic forming for which the conditions of mechanical working, thermal exposure and time to transfer corresponding metastable α′-matrix phases and microstructure into product form depend on thermal stability and transformation behavior at higher temperatures of said light alloy as well as on the defects inherent to a specific alloy synthesis employed. Alloying additions to the resulting α′-monophase matrix include 0.1 to 40 wt. % metalloids or light rare earth or early transition or simple or heavy rare earth metals or a combination thereof. The eventually more complex light alloys are designed to retain the low density and to improve damage tolerance of corresponding base metals and may include an artificial aging upon thermomechanical processing with or without solid solution heat and quench and annealing treatment for a controlled volume fraction and size of solid state precipitates to reinforce alloy film, layer or bulk and resulting surface qualities. Novel processes are employed to spur production and productivity for the new materials.

By evacuating the resin feed tank to a pressure below atmospheric pressure, employing cyclic compaction, and controlling the net compaction pressure, we are better able to control a resin infusion process, particularly a vacuum assisted resin transfer molding process, and produce aerospace-grade fiber-reinforced resin composite having fiber volume fractions and tool-side surface finishes comparable to or exceeding those made using an autoclave.

An adjustable type guide vortex gas-liquid separating apparatus is provided, it comprises a case, a vortex flow guide spiral pipe, a mist eliminator, an adjusting valve and a γ ray phase volume fraction meter. Its separating method is to make the oil-gas-water multiphase flow move in vortex, and thus to realize the gas-liquid separation, then to measure the gas content of the separated liquid phase by using the γ ray phase volume fraction meter and to send out control information as judged by the magnitude of the gas content in the liquid phase, so as to control the opening of the adjusting valve of the gas circuit, thus to achieve adjustment of the gas-liquid separation effects, and to control the gas content of the liquid phase to a certain range.

A nanocomposite comprising a plurality of nanoparticles dispersed in a metallic alloy matrix, and a structural component formed from such a nanocomposite. The metallic matrix comprises at least one of a nickel-based alloy and an iron-based alloy. The nanocomposite contains a higher volume fraction of nanoparticle dispersoids than those presently available. The structural component include those used in hot gas path assemblies, such as steam turbines, gas turbines, and aircraft turbine. A method of making such nanocomposites is also disclosed.

The present invention provides a multilayer porous membrane having both high safety and practicality, especially as a separator for a non-aqueous electrolyte battery and comprising a porous layer containing an inorganic filler and a resin binder on at least one surface of a polyolefin resin porous membrane, wherein the porous layer simultaneously satisfies the following (A) to (C):(A) the inorganic filler has an average particle diameter of 0.1 μm or more and 3.0 μm or less,(B) a ratio of an amount of the resin binder to a total amount of the inorganic filler and the resin binder is 1% or more and 8% or less in terms of volume fraction, and(C) a ratio of a layer thickness of the porous layer to a total layer thickness is 15% or more and 50% or less.

The invention discloses a graphene and carbon nanotube mixed enhanced metal-matrix composite material and a preparation method thereof. The graphene and carbon nanotube mixed enhanced metal-matrix composite material is characterized in that graphene and a carbon nanotube are mutually connected to constitute an enhanced network in a metal matrix, wherein the graphene is few-layer graphene with 10 layers or less, the radius-thickness ratio of the graphene is larger than 200, and the volume fraction of the graphene is 0.1-1%; and the carbon nanotube is a single-wall, double-wall or multi-wall carbon nanotube, the length-diameter ratio of the carbon nanotube is larger than 20, and the volume fraction of the carbon nanotube is 0.5-5%. Compared with the composite material enhanced only by the carbon nanotube, the graphene and carbon nanotube mixed enhanced metal-matrix composite material disclosed by the invention not only has greatly improved mechanical properties, but also has more excellent electric conduction and heat conduction properties, and is a multi-purpose structure and function integrated material. In addition, the preparation method provided by the invention based on slurry blending and graphene oxide reduction is simple and efficient and is easy for large-scale production.

A sheet-shaped carbon fiber base material is made up from reinforcing carbon fiber and metal wire integrally formed into a carbon fiber base material which may be a a woven fabric, a tow sheet and a prepreg. The volume fraction of metal in the sheet-shaped reinforcing carbon fiber base material is no more than 4% of the carbon fiber. A laminate may also be formed from the sheet-shaped carbon fiber material, where the reinforcing carbon fiber and the metal wire are laid-up in such a way that the metal wire insertion positions are mutually different. Also disclosed is a method of detecting the number of plies in a laminate that includes non-destructively sensing with a detector the presence of metal wire in a laminate of plies of a sheet-shaped carbon fiber base material made up of reinforcing carbon fiber and metal wire integrally formed to make the sheet-shaped carbon fiber laminate material and determining the number of the plies in the laminate based on the metal wires detected.

High strength steel plate with an ultimate tensile strength of 900 MPa or more which is excellent in hydrogen embrittlement resistance characterized in that, in the structure of the steel plate, (a) by volume fraction, ferrite is present in 10 to 50%, bainitic ferrite and / or bainite in 10 to 60%, and tempered martensite in 10 to 50%, and (b) iron-based carbides which contain Si or Si and Al in 0.1% or more are present in 4×108 (particles / mm3) or more.

A thermoplastic elastomer composition dynamically vulcanized to a gelation rate of 50 to 95% which is superior in heat resistance and durability while maintaining flexibility and superior in air permeation preventive property which can be efficiently used as, for example, a pneumatic tire as an air permeation preventive layer. In particular, a thermoplastic elastomer composition having a reduced particle size of the domain rubber is produced by a material having a high rubber ratio by mixing a composition (C) mixed under conditions of a ratio of melt viscosities of the rubber composition (A) / resin (B) of 0.8 to 1.2 and the formula (phiA / phiB)x(etaB / etaA)<1.0 under conditions of a ratio of melt viscosities of the rubber composition (D) / composition (C) of 0.8 to 1.2 and the formula (phiD / phiC)x(etaC / etaD)<1.0, wherein phiA: volume fraction of rubber composition (A), phiB: volume fraction of resin (B), etaA: melt viscosity of rubber composition (A), etaB: melt viscosity of resin (B), phiC: volume fraction of composition (C), phiD: volume fraction of rubber composition (D), etaC: melt viscosity of composition (C), etaD: melt viscosity of rubber composition (D).

Disclosed herein are compositions comprising a. from 35 to 80 vol % of a thermoplastic polymer; b. from 5 to 45 vol % of a thermally insulative filler with an intrinsic thermal conductivity less than or equal to 10 W / mK; and c. from 5 to 15 vol % of a thermally conductive filler with an intrinsic thermal conductivity greater than or equal to 50 W / mK, wherein the composition is characterized by: i. a thermal conductivity of at least 1.0 W / mK; ii. a thermal conductivity of at least 7 times the total filler volume fraction times the thermal conductivity of the pure thermoplastic polymer; and iii. a volume resistivity of at least 107 Ohm.cm. Also disclosed are articles and methods of use therefor.

Methods and related systems are described relating to monitoring particulates downhole at in-situ conditions. Solid particles being carried in the fluid as the fluid is produced from the reservoir formation are monitored. The downhole solid particle monitoring can include measuring the quantity (e.g., volume fraction, weight fraction, or the like) of solid particles, measuring the distribution of sizes of the solid particles, and / or measuring the shape of the particles. The solid particles can be monitored using one or more of sensors such as optical spectrometers, acoustic sensors, video cameras, and erosion probes. A sanding prediction is generated based at least in part on the monitoring of the solid particles, and the sanding prediction is then used to design a completion, lift system, and surface facilities for the wellbore and / or select operating conditions so as to control sanding during production.