The invention relates to a method for adjusting the continuous tension of
wool warp yarns without a displacement sensor, comprising the following steps: 1) using a
limit switch to determine the initial position of the pressure roller; Load pressure between the rolling bearings to the fed
wool warp
yarn; 3), determine the rotation angle according to the
encoder disc of the
servo motor, and the controller is based on the following information: rotation angle α, pressure roller
radius r, pressure roller connecting rod length l,
servo motor shaft O and two rolling bearings and
yarn contact points A and B space position coordinates (x a ,y a ) and (x b ,y b ), calculate the real tension in the
wool warp; 4), adjust the torque output of the
servo motor by comparing the gap between the target tension and the real tension,
record the rotation angle of the servo motor, and realize the wool warp tension through real-time calculation continuous adjustment. The invention does not need to install a displacement sensor on the pressure roller, and only uses a servo motor to complete the continuous adjustment of the wool warp
yarn tension.