The invention discloses a
saddle forming process for an interface between main
pipe and
branch pipe with an inclination angle and a
welding method thereof. The
saddle forming process comprises the following steps: a
metal block consistent with outside dimension of the main
pipe and the
branch pipe is punched, an elliptical hole is punched on the
metal block according to the inner
diameter of the
branch pipe, the elliptical hole is stretched to be a boss according to the inclination angle between the main pipe and the branch pipe, the
metal block is punched according to the outer
diameter of the main pipe to form a curved surface consistent with
peripheral curvature of the main pipe, the surplus part of the metal block periphery is
cut off according to the size of a welded surface, etc. The
welding method comprises the following steps: a hole is drilled at the place where the main pipe needs a branch; one end of the branch pipe is welded with the boss of the
saddle; and the curved surface on the saddle consistent with the
peripheral curvature of the main pipe is jointed and welded with the borehole position on the main pipe, etc. The saddle forming process for the interface between the main pipe and the branch pipe with the inclination angle and the
welding method thereof guarantee the welding flatness and the welding intensity, and avoid the obstruction resulting from inserting the branch pipe into the main pipe.