The invention discloses a manufacturing technique and device for an improved
bainite nodular
cast iron composite roller provided with a forged steel roller neck. The improved
bainite nodular
cast iron composite roller provided with the forged steel roller neck is prepared from, by
mass, 3.0%-3.6% of C, 0.60%-1.20% of Si, 0.30%-1.20% of Mn, 3.0%-5.0% of Ni, 1.0%-2.0% of Cr, 0.40%-1.2% f Mo, 0.1%-2% of W, 0.5%-1.0% of Cu, 0-0.05% of P, 0-0.30% of S, 0.04%-0.06% of Mg, 0.1%-0.3% of Nb, 0.1%-0.30% of Ti, 0.2%-0.6% of V, 0.05%-0.2% of B, 1.5%-2.5% of Ba, 1%-2% of Ca, 1%-3% of Sb, 0.02%-0.18% of N, 1.0%-2.0% of Y / RE, and the balance Fe and inevitable trace elements. According to the manufacturing technique and device for the improved
bainite nodular
cast iron composite roller provided with the forged steel roller neck,
yttrium-based
rare earth is used for nodularization, Ba, Ca and
silicon iron are used for combined
inoculation, Nb, Ti, V, B and Sb are added for modification treatment, and thus the
mechanical property of the roller is improved; by the adoption of the forged steel roller neck, the strength of the roller is improved; integral in-mold heating and
casting of a core rod are conducted through an
induction heater, and a water-cooling crystallizer is used for formation; the interface of a composite layer can be controlled dynamically, the technique is simple,
power consumption is low, the cost is low, composition segregation is avoided, and the service life of the roller is long.