36999results about "Heat treatment furnaces" patented technology

Systems for bone and spinal stabilization, fixation and repair include intramedullar nails, intervertebral cages and prostheses, remotely activatable prostheses, tissue extraction devices, and electrocautery probes. The intramedullar nails, intervertebral cages and prostheses, are designed for expansion from a small diameter for insertion into place to a larger diameter which stabilizes, fixates or repairs the bone, and further can be inserted percutaneously. Remotely activatable prostheses can be activated from an external unit to expand and treat prosthesis loosening. Tissue extraction devices, and electrocautery probes are used to remove tissue from desired areas.

A thermal processing furnace, comprising:a generally bell jar-shaped outer reaction tube having a central axis; andan open-ended inner reaction tube for accommodating a wafer boat holding a plurality of substrates, which inner reaction tube is substantially coaxially disposed within the outer reaction tube, thereby defining a gas passage between an outer wall of the inner reaction tube and an inner wall of the outer reaction tube,wherein at least one of the outer wall of the inner reaction tube and the inner wall of the outer reaction tube is provided with a flow deflector that protrudes radially from the respective wall into the gas passage.

A thermal processing furnace, comprising:a generally bell jar-shaped outer reaction tube having a central axis; andan open-ended inner reaction tube for accommodating a wafer boat holding a plurality of substrates, which inner reaction tube is substantially coaxially disposed within the outer reaction tube, thereby defining a gas passage between an outer wall of the inner reaction tube and an inner wall of the outer reaction tube,wherein at least one of the outer wall of the inner reaction tube and the inner wall of the outer reaction tube is provided with a flow deflector that protrudes radially from the respective wall into the gas passage.

The invention provides a thin high-strength hot-rolled steel sheet with a thickness of not more than 3.5 mm which has excellent stretch flangeability and high uniformity in both shape and mechanical properties of the steel sheet, as well as a method of producing the hot-rolled steel sheet. A slab containing C: 0.05-0.30 wt %, Si: 0.03-1.0 wt %, Mn: 1.5-3.5 wt %, P: not more than 0.02 wt %, S: not more than 0.005 wt %, Al: not more than 0.150 wt %, N: not more than 0.0200 wt %, and one or two of Nb: 0.003-0.20 wt % and Ti: 0.005-0.20 wt % is heated at a temperature of not higher than 1200° C. The slab is hot-rolled at a finish rolling end temperature of not lower than 800° C., preferably at a finish rolling start temperature of 950-1050° C. A hot-rolled sheet is started to be cooled within two seconds after the end of the rolling, and then continuously cooled down to a coiling temperature at a cooling rate of 20-150° C. / sec. The hot-rolled sheet is coiled at a temperature of 300-550° C., preferably in excess of 400° C. A fine bainite structure is obtained in which the mean grain size is not greater than 3.0 mum, the aspect ratio is not more than 1.5, and preferably the maximum size of the major axis is not greater than 10 mum.

Large gas turbine blades made from separate cast segments of superalloys are disclosed. The turbine blade is designed such that bond lines between adjacent segments are placed in low stress regions of the blade. The cast superalloy segments of the blades are aligned and fitted together with specified tolerances. The turbine blade segments are then joined by transient liquid phase bonding, followed by a controlled heat treatment which produces the desired microstructure in the bond region. The method allows for the production of large, high quality turbine blades by joining small, high quality cast superalloy sections, in comparison with prior attempts to cast large turbine blades as single pieces which have produced very low yields and high individual component costs.

An apparatus and method for making a seam-welded steel pipe free of untempered martensite without seam anneal. The method includes selecting a steel containing a carbon concentration below a predetermined level, for example, 0.14% or 0.12% by weight. The method also includes flooding both outside and inside of the strip with a coolant while the weld seam is being formed, and continuing to immerse the welded strip for a sufficient time after the weld seam is formed to prevent the formation of untempered martensite. The apparatus includes a heater capable of heating the strip to a temperature sufficient to form a welded seam, a cooling module configured to supply a coolant to the welded seam both inside and outside of the strip as the weld seam is being formed, and another cooling module configured to immerse the welded strip in a coolant after the weld seam is formed for a sufficient length of time to prevent the formation of untempered martensite.

PCT No. PCT / JP97 / 00526 Sec. 371 Date Aug. 31, 1998 Sec. 102(e) Date Aug. 31, 1998 PCT Filed Feb. 25, 1997 PCT Pub. No. WO97 / 32339 PCT Pub. Date Sep. 4, 1997An heat-treating ring boat (20) for semiconductor wafers (W) has a top plate (21), a bottom plate (22), six columns (23-28), and 63 ring trays (31). The trays (31) are mounted in grooves (20a) of the columns (23-28). To fix the trays (31), a fixing rod (33) is detachably mounted between the top plate (21) and bottom plate (22). A through hole (21a) and a recessed portion (22a) to mount the fixing rod (33) therein are formed in the top plate (21) and bottom plate (22). Notches (34) to engage with the fixing rod (33) are formed in the trays (31). A notch (32) to engage with the fixing rod (33) is formed in the column (23). A projection (41) is formed on each tray (31) to abut against the side surface of the column (24).

Metallic workpieces of diverse shapes having work surfaces which are deformed at the surface and adjacent sub-surface layers by surface impact from ultrasonic transducers employing freely axially moving impacting elements propelled and energized by a transducer oscillating surface vibrating periodically at an ultrasonic frequency. The impacting elements are propelled in a random aperiodic and controlled impact mode at different phases of the periodic oscillation cycles. The transducer may be portable and provides a series of mechanically interconnected stages having mechanical resonances harmonically related as a multiple of the primary ultrasonic frequency and have matched stage resistances under instantaneous loading when the impact elements are driven by the transducer oscillating surface into the surface of the workpiece. This mode of operation produces Q-factor amplification of the input ultrasonic power oscillator energy at the impact needles and high propulsion velocities making it possible to machine metallic workpiece bodies to greater depths for compressing the metal to increase compressive strength of the workpiece work surfaces to substantially the ultimate material strength. The impact machining is done at ambient temperatures.

A high strength steel sheet having (2-1) a base phase structure, the base phase structure being tempered martensite or tempered bainite and accounting for 50% or more in terms of a space factor relative to the whole structure, or the base phase structure comprising tempered martensite or tempered bainite which accounts for 15% or more in terms of a space factor relative to the whole structure and further comprising ferrite, the tempered martensite or the tempered bainite having a hardness which satisfies the relation of Vickers hardness (Hv)≧500[C]+30[Si]+3[Mn]+50 where [ ] represents the content (mass %) of each element, and (2-2) a second phase structure comprising retained austenite which accounts for 3 to 30% in terms of a space factor relative to the whole structure and optionally further comprising bainite and / or martensite, the retained austenite having a C concentration (CγR) of 0.8% or more.

The present invention is directed to a method of joining an amorphous material to a non-amorphous material including, forming a cast mechanical joint between the bulk solidifying amorphous alloy and the non-amorphous material.

A hot-dip galvanized steel sheet having both high strength and good formability. A process for producing said hot-dip galvanized steel sheet without requiring additional steps of surface grinding and pre-plating.The hot-dip galvanized steel sheet is produced by forming a hot-dip galvanizing layer on a base cold-rolled steel sheet composed of C (0.02-0.20 mass %), Mn (1.50-2.40 mass %), Cr (0.03-1.50 mass %), Mo (0.03-1.50 mass %), 3Mn+6Cr+Mo (no more than 8.1 mass %), Mn+6Cr+10 Mo (no less than 3.5 mass %), Al (0.010-0.150 mass %), and Fe as the principal component, with Ti limited to 0.01 mass % or less, Si limited to 0.04 mass % or less, P limited to 0.060 mass % or less, and S limited to 0.030 mass % or less, and said base steel sheet having the composite microstructure composed mainly of ferrite and martensite.

A welding method for welding workpieces made of highly heat-resistant superalloys is provided. The method includes generating a heat input zone on the workpiece surface by means of a heat source, feeding welding filler material into the heat input zone by means of a feeding device, and generating a relative motion between the heat source and the feeding device on one hand and the workpiece surface on the other hand by means of a conveying device. Furthermore, according to the welding method, the mass feed rate is ≦350 mg / min.

The present invention provides a method of production of oil country tubular goods having a small drop in collapse pressure after expansion and having a collapse pressure recovering by low temperature ageing at about 100° C. and oil country tubular goods obtained by this method of production. This method of production comprises hot rolling a steel slab having amounts of addition of C, Mn, P, S, Nb, Ti, Al, and N in specific ranges and having a balance of iron and unavoidable impurities and shaping the steel strip coiled at a temperature of not more than 300° C. as it is into a tube. Alternatively, it comprises heating steel pipe having amounts of addition of C, Mn, P, S, Nb, Ti, Al, and N in specific ranges and having a balance of iron and unavoidable impurities to a temperature of the Ac3 [° C.] to 1150° C., then cooling it in a range of 400 to 800° C. at a rate of 5 to 50° C. / second.

A low carbon alloy steel tube and a method of manufacturing the same, in which the steel tube consists essentially of, by weight: about 0.06% to about 0.18% carbon; about 0.5% to about 1.5% manganese; about 0.1% to about 0.5% silicon; up to about 0.015% sulfur; up to about 0.025% phosphorous; up to about 0.50% nickel; about 0.1% to about 1.0% chromium; about 0.1% to about 1.0% molybdenum; about 0.01% to about 0.10% vanadium; about 0.01% to about 0.10% titanium; about 0.05% to about 0.35% copper; about 0.010% to about 0.050% aluminum; up to about 0.05% niobium; up to about 0.15% residual elements; and the balance iron and incidental impurities. The steel has a tensile strength of at least about 145 ksi and exhibits ductile behavior at temperatures as low as −60° C.

The invention provides a super-strength steel plate comprising the following constituents (by weight percent): C 0.08-0.18%, Si<=0.6%, Mn 0.5-2.0%, Al <=0.018%, N<=0.008%, B<=0.0025%, Ca 0-0.006%, P<=0.015%, S<=0.005%, Ni <=1.0%, Cr<=0.8%, Cu<=0.5%, Mo<=0.6%, Ti 0.01-0.03%, V<=0.1%, Nb 0.01-0.1%, balancing Fe and unavoidable foreign substance. The invention also provides the preparing process.

A steel material and a steel pipe made by using the same are provided which are to be used in severe oil well environments. Such a highly tough oil well steel pipe can be produced by rolling the base material, quenching the rolling product from the austenite region and tempering the same so that the relationship between the content of Mo [Mo] in the carbides precipitated at austenite grain boundaries and the austenite grain size (according to ASTM E 112) can be defined by the formula (a) given below. In this manner, steel pipes suited for use even under oil well environments becoming more and more severe can be produced while satisfying the requirements that the cost should be rationalized, the productivity improved and energy saved.[Mo]≦exp(G−5)+5  (a)

An apparatus and method for removing tissue and / or other material from a patient includes a shaft and a tissue disrupting mechanism operatively coupled to the shaft. The shaft may be coupled to a handpiece or a robotic or remote-controlled system. The mechanism may comprise a rotatable or other movable element having a distal portion with fixed or adjustable radial dimensions. The mechanism may have one or more tissue cutting, chopping, grinding, emulsifying or disrupting features with an adjustable outer diameter for removing substantial tissues. The apparatus may be configured to urge or draw substantial material into the device upon rotation or other movement of the shaft and / or tissue, and may optionally be coupled to sources of suction or aspiration. A radiofrequency or other energy source is optionally included for tissue ablation or other tissue remodeling effects, and / or to enhance coagulation.

A method of forming an elongated tubular blank into a tubular structural component having a predetermined outer configuration, the method comprising: providing a shape imparting shell formed from a low permeability, rigid material which includes an inner surface defining the predetermined shape, plugging the open ends of the tubular blank, placing the plugged blank into the shell, and forming the tubular blank into the tubular component by inductively heating axial portions of the blank by axially spaced conductors adjacent the shell while or before forcing gas at a high pressure into the plugged blank until the blank conforms to at least a portion of the inner surface of the shell to form the structural component.

The invention provides an integral forming method of a large size thin-walled titanium alloy cylindrical part without a welding line. The integral forming method comprises the following steps of: (1) tube blank preparation by stamping; (2) high-temperature vacuum heat treatment; (3) heating power spinning thinning; (4) unheating power spinning diameter expanding; (5) repetitive and alternate conduction of steps (3) and (4) for 2-3 times; (6) high-temperature vacuum heat treatment; (7) finish turning treatment; and (8) stabilizing treatment. The integral forming method prepares the large size thin-walled titanium alloy cylindrical part without the welding line (wall thickness is 1-7mm) which has high precision and high performance by utilizing titanium alloy plates and adopting a composite technique combining a stamping method, a spinning method and a stabilizing treatment method, and solves the problems of low material utilization ratio, having longitudinal welding lines, low precision of tube performance and the like in the forging and roll bending welding forming of the large size titanium alloy thin-walled tubes.

Provided is a steel for machine structure use which attains an excellent cutting-tool life at cutting speeds in a wide range regardless of the mode of cutting, such as continuous or intermittent cutting, and in various cutting environments such as an environment using a cutting oil, a dry or semi-dry environment, and an oxygen-enriched environment. Also provided is a method for cutting the steel. The steel has a chemical composition containing, in terms of mass%, 0.01-1.2% C, 0.005-3.0% Si, 0.05-3.0% Mn, 0.0001-0.2% P, 0.0001-0.35% S, 0.0005-0.035% N, and 0.05-1.0% Al and satisfying [Al%]-(27 / 14)[N%]=0.05%, with the remainder being Fe and incidental impurities. The steel is characterized in that when the steel is cut with a cutting tool in which the surface to come into contact with the work material has been coated with a metal oxide having a higher value of standard free energy of formation at 1,300 C than Al2O3, then an Al2O3 coating film is formed on the surface of the cutting tool.

PCT No. PCT / JP95 / 01897 Sec. 371 Date Mar. 19, 1997 Sec. 102(e) Date Mar. 19, 1997 PCT Filed Sep. 20, 1995A method of straightening a wire rod of titanium or titanium alloy wherein the rod is hot-straightened to a straight rod at the straightening temperature T and elongation epsilon satisfying the expression (1) or (2). The method includes hot rolling a titanium billet of beta titanium alloy, ( alpha + beta ) titanium alloy or a near alpha titanium alloy into a wire rod, winding the hot rolled wire rod into a coil, cold drawing the wire rod, cutting the wire rod to obtain a bent wire rod, heating the bent wire rod to a straightening temperature T while both end portions of the bent wire rod are fixed, applying a predetermined elongation epsilon to the wire rod, maintaining a straightening temperature T, hot-straightening the wire in accordance with the expression (2) epsilon (T-400)> / =400(1) epsilon (T-500)> / =200(2) and cooling the wire rod while applying tension. The method is suitable for preparing a straight rod for use in an engine valve.

High strength steel plate with an ultimate tensile strength of 900 MPa or more which is excellent in hydrogen embrittlement resistance characterized in that, in the structure of the steel plate, (a) by volume fraction, ferrite is present in 10 to 50%, bainitic ferrite and / or bainite in 10 to 60%, and tempered martensite in 10 to 50%, and (b) iron-based carbides which contain Si or Si and Al in 0.1% or more are present in 4×108 (particles / mm3) or more.

The present invention relates to a method of baking treatment of steel product parts using a high frequency or ultra-high frequency for preventing delayed fracture from occurring due to diffusive hydrogen occluded in steel parts, for example, screws, bolts and the like, or for heating surface layers of the steel parts to generate a difference in temperature between the surface layers and interiors of the steel parts, thereby causing distortion in lattices, wherein the surface layers of the steel parts are rapidly heated to 100 to 300° C. with a high frequency or ultra-high frequency at 10 KHz or higher to remove the diffusive hydrogen which is involved in hydrogen embrittlement, or to transfer an existing state to non-diffusive hydrogen which is not involved in the hydrogen embrittlement.

A reciprocating cutting blade includes a body portion having an top surface, a bottom surface, a longitudinal axis, a first working portion extending at an angle to the longitudinal axis and defining a first cutting surface, a second working portion extending at an angle to the longitudinal axis and defining a second cutting surface. A laser-hardened region extends along at least part of one of the first and second working portions, and preferably along at least part of both of the first and second working portions. The working portions can be serrated to include alternating teeth and roots. The teeth can be laser hardened more than the roots.

The present invention a high strength aluminium alloy brazing sheet, comprising an Al—Zn core layer and at least one clad layer, the core layer including the following composition (in weight percent): Zn1.2 to 5.5Mg0.8 to 3.0Mn0.1 to 1.0Cu<0.2Si <0.35Fe<0.5optionally one or more of: Zr<0.3Cr<0.3V<0.3Ti<0.2Hf<0.3Sc<0.5,the balance aluminium and incidental elements and impurities. The clad layer includes an Al—Si based filler alloy and is applied on at least one side of the core layer. The invention relates furthermore to a brazed assembly including such brazing sheet, to the use of such brazing sheet and to method for producing an aluminium alloy brazing sheet.

A steel sheet for forming having low-temperature heat treatment property, in which heat treatment is performed within a range of lower temperature than a conventional steel sheet in the event of hot press forming or post-heat treatment after cold forming, a method of manufacturing the same, and a method of manufacturing parts using the same. The steel sheet has a composition of, by weight, carbon (C): 0.15 to 0.35%, silicon (Si): 0.5% or less, manganese (Mn): 1.5 to 2.2%, phosphorus (P): 0.025% or less, sulfur (S): 0.01% or less, aluminum (Al): 0.01 to 0.05%, nitrogen (N): 50 to 200 ppm, titanium (Ti): 0.005 to 0.05%, tungsten (W): 0.005 to 0.1%, and boron (B): 1 to 50 ppm, wherein Ti / N: less than 3.4, where Ti / N is the atomic ratio of the corresponding elements, Ceq expressed by the following formula ranges from 0.48 to 0.58, and temperature Ar3 ranges from 670° C. to 725° C. Wherein Ceq=C+Si / 24+Mn / 6+Ni / 40+Cr / 5+V / 14 where C, Si, Mn, Ni, Cr and V indicate the contents (wt %) of the respective elements.

A method of making a steel composition includes the steps of: a. providing a steel composition that includes up to 15% Cr, up to 3% Mo, up to 4% W, 0.05-1% V, up to 2% Si, up to 3% Mn, up to 10% Co, up to 3% Cu, up to 5% Ni, up to 0.3% C, 0.02-0.3% N, balance iron, wherein the percentages are by total weight of the composition; b. austenitizing the composition at a temperature in the range of 1000° C. to 1400° C.; c. cooling the composition of steel to a selected hot-working temperature in the range 500° C. to 1000° C.; d. hot-working the composition at the selected hot-working temperature; e. annealing the composition for a time period of up to 10 hours at a temperature in the range of 500° C. to 1000° C.; and f. cooling the composition to ambient temperature to transform the steel composition to martensite, bainite, ferrite, or a combination of those microstructures.

The invention relates to a steel plate for hot stamping, a hot stamping process and a hot-stamped member. The steel plate for hot stamping is characterized by comprising, by weight, 0.18 to 0.42% of C, 4 to 8.5% of Mn and 0.8 to 3.0% of Si and Al, with the balance being Fe and avoidable impurities, wherein the alloy component of the steel plate satisfy the condition that the actual measured value of martensite phase transformation beginning temperature is no more than 280 DEG C. A manufacturing method for the hot-stamped member comprises the following steps: heating a material to 700 to 850 DEG C and carrying out stamping; then carrying out cooling in a die or air cooling or cooling in other manners to 150 to 260 DEG C below the martensite phase transformation beginning temperature; and heating the stamped member to 160 to 450 DEG C, maintaining the temperature for 1 to 100,000 s, carrying out tempering heat treatment and cooling the stamped member to room temperature. The hot-stamped member prepared in the invention has yield strength of no less than 1200 MPa, tensile strength of no less than 1600 MPa and total elongation percentage of no less than 10%.

This invention provides an oil-tempered wire having high strength (tensile strength of not less than 1960 MPa) and excellent workability and specifically provides a steel wire for high-strength springs comprising as steel components, in weight percent,the balance being Fe and unavoidable impurities, the steel wire having no nonmetallic inclusions of a size greater than 15 mum, a tensile strength of not less than 1960 MPa, and a yield ratio (sigma0.2 / sigmaB) of not less than 0.8 and not greater than 0.9 or a yield ratio (sigma0.2 / sigmaB) of not less than 0.8 and an amount of residual austenite of not greater than 6%. This invention also provides a method of producing the steel wire.

A method of bonding cast superalloys is disclosed. The method includes the steps of casting separate superalloy component parts, machining the mating surfaces of the separate parts in a controlled manner to avoid recrystallization of the material and to ensure a tight fit between the parts, bonding the parts together, and thermally treating the bonded component. In a preferred embodiment, the component is a turbine blade for a land-based gas turbine.