The invention relates to a repairing process and a repairing tool for excircle crack conquassation of tires and carrier rollers of a
rotary kiln. According to the invention, a flux-cored wire, of which the tensile strength is 585, is used for padding and isolating; padding, isolating and cladding are conducted twice on a circle of a plano-concave groove, wherein the current is 190, the
voltage is 22, and the
welding seam is required to be 10 mm higher than the upper part of a groove
base metal; then a
solid core wire, of which the yield strength is 580, is used for replacing the flux-cored wire to caulk and restore the size, wherein the integral appearance of a concave
welding bead is required to be kept during the build-up
welding process; segmental welding is adopted on the basis to restore the size; finally, a temper bead is additionally capped; when the size is restored through build-up welding, the
internal stress can be lowered to the minimum value, and build-up welding is fulfilled; and on-site heat treatment is carried out immediately. Therefore, the repairing process and the repairing tool have the advantages that the integration of welding material and
base metal can be better; the distribution of metallographic structures and
hardness is uniform;
impact of vertical welding is avoided; the construction is fast; the welding strength is high; the
ductility and the
toughness are good; wear-resistant,
corrosion-resistant, heat-proof, shock-proof and crack-resistant capabilities are excellent;
stop time in
cement enterprises is reduced; and the production efficiency is improved.