The invention discloses a
manufacturing technology and device for an improved forged steel roller neck high
nickel chrome
molybdenum alloy cast composite roller. The roller comprises, by
mass percent, 3.0%-3.6% of C, 0.60%-1.20% of Si, 0.30%-1.20% of Mn, 3.0%-5.0% of Ni, 1.0%-2.0% of Cr, 0.40%-1.2% of Mo, 0.1%-2% of W, 0.5%-1.0% of Cu, not larger than 0.05% of P, not larger than 0.03% of S, 0.04%-0.06% of Mg, 0.1%-0.3% of Nb, 0.1%-0.30% of Ti, 0.2%-0.6% of V, 0.05%-0.2% of B, 1.5%-2.5% of Ba, 1%-2% of Ca, 1%-3% of Sb, 0.02%-0.18% of N, 1.0%-2.0% of Y / RE and the balance Fe and inevitable micro elements.
Yttrium base rare-earth nodulizing and Ba, Ca, and
silicon iron composite
inoculation are adopted, Nb, Ti, V, B and Sb are added for modification, and the mechanical performance of the roller is improved; by the adoption of the forged steel roller neck, the strength of the roller is improved, an
induction heater is adopted to carry out in-mold whole heating
casting on a core stick, a
water cooled crystallizer is molded, a composite
layer interface can be dynamically controlled, the technology is simple, the efficiency is high,
power consumption is small, the cost is low, no composition segregation exists, and the service life of the roller is long.