Preparation method of large abrasion-proof hollow grinding ball
A technology of hollow and grinding balls, which is applied in the field of metal wear-resistant materials, can solve the problems of large wall thickness deviation and poor comprehensive performance indicators of large hollow grinding balls, and achieve enhanced inoculation effect, service life, wear resistance and strength The effect of impact toughness
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Embodiment 1
[0037] combine figure 1 , figure 2 and image 3 , a preparation method of a large wear-resistant hollow grinding ball of the present embodiment, the specific steps are:
[0038] Step 1. Preparation for casting
[0039] The diameter of the outer circle required by the finished product of the hollow grinding ball in this embodiment is 1000mm, and the wall thickness requirement is 150mm. The hollow grinding ball body 1 is provided with 5 process holes 2, and the diameter of the process holes 2 is 100mm (such as figure 1 shown). According to the size requirements of the hollow grinding ball finished product, the foamed plastic pattern 9 is made, and the foamed plastic pattern 9 is brushed with paint and dried. The paint in the present embodiment is composed of the following components and their mass percentages: 6% blast furnace bag dust, 7% titanium dioxide, 5% calcium-free chromium slag, 18% white corundum, 23% limestone, 17% methyl silicone oil, 15% hydroxyl silicone oil, ...
Embodiment 2
[0051] The basic steps of the preparation method of a large wear-resistant hollow grinding ball in this embodiment are the same as those in Embodiment 1, except that the composition of the pouring molten steel smelted in step 2 consists of the following components and their mass percentages: C: 0.35 %, Si: 0.5%, Mn: 2%, Cr: 1.0%, Ni: 3.0, Mo: 0.5%, B: 0.24%, V: 0.35%, Ti: 0.08%, rare earth: 1.2%, P: 0.02% , S: 0.014%, the balance is Fe and unavoidable impurities. The surface hardness of the hollow grinding ball prepared in this example is 58HRC, the tensile strength is 1380MPa, and the impact toughness is 22J / cm 2 .
Embodiment 3
[0053] The basic steps of the preparation method of a large wear-resistant hollow grinding ball in this embodiment are the same as those in Embodiment 1, except that the composition of the pouring molten steel smelted in step 2 consists of the following components and their mass percentages: C: 0.49 %, Si: 1.5%, Mn: 0.5%, Cr: 3.0%, Ni: 1.0, Mo: 2%, B: 0.32%, V: 0.28%, Ti: 0.13%, rare earth: 0.8%, P: 0.012% , S: 0.02%, the balance is Fe and unavoidable impurities. The surface hardness of the hollow grinding ball prepared in this example is 56HRC, the tensile strength is 1460MPa, and the impact toughness is 23J / cm 2 .
[0054] The preparation method of a kind of large-scale wear-resistant hollow grinding ball of embodiment 1~3, its hollow grinding ball adopts specific composition and combines the manufacturing process of the vacuum lost foam method of innovation, cooperates with pouring system of the present invention, solves the toughness of hollow grinding ball Insufficient ...
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