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Preparation method of large abrasion-proof hollow grinding ball

A technology of hollow and grinding balls, which is applied in the field of metal wear-resistant materials, can solve the problems of large wall thickness deviation and poor comprehensive performance indicators of large hollow grinding balls, and achieve enhanced inoculation effect, service life, wear resistance and strength The effect of impact toughness

Active Publication Date: 2014-03-19
马鞍山市海天重工科技发展有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] The purpose of the present invention is to overcome the problems in the prior art that the comprehensive performance index of hardness and toughness of the large hollow grinding ball is relatively poor, and the large deviation of the wall thickness of the large hollow grinding ball cannot be well controlled, and provides a large wear-resistant hollow grinding ball. The preparation method of the grinding ball adopts the technical scheme of the present invention, which can improve the toughness of the large hollow grinding ball and ensure its performance, and the deviation of the wall thickness of the large hollow grinding ball can be successfully controlled within ±3%.

Method used

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  • Preparation method of large abrasion-proof hollow grinding ball
  • Preparation method of large abrasion-proof hollow grinding ball
  • Preparation method of large abrasion-proof hollow grinding ball

Examples

Experimental program
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Effect test

Embodiment 1

[0037] combine figure 1 , figure 2 and image 3 , a preparation method of a large wear-resistant hollow grinding ball of the present embodiment, the specific steps are:

[0038] Step 1. Preparation for casting

[0039] The diameter of the outer circle required by the finished product of the hollow grinding ball in this embodiment is 1000mm, and the wall thickness requirement is 150mm. The hollow grinding ball body 1 is provided with 5 process holes 2, and the diameter of the process holes 2 is 100mm (such as figure 1 shown). According to the size requirements of the hollow grinding ball finished product, the foamed plastic pattern 9 is made, and the foamed plastic pattern 9 is brushed with paint and dried. The paint in the present embodiment is composed of the following components and their mass percentages: 6% blast furnace bag dust, 7% titanium dioxide, 5% calcium-free chromium slag, 18% white corundum, 23% limestone, 17% methyl silicone oil, 15% hydroxyl silicone oil, ...

Embodiment 2

[0051] The basic steps of the preparation method of a large wear-resistant hollow grinding ball in this embodiment are the same as those in Embodiment 1, except that the composition of the pouring molten steel smelted in step 2 consists of the following components and their mass percentages: C: 0.35 %, Si: 0.5%, Mn: 2%, Cr: 1.0%, Ni: 3.0, Mo: 0.5%, B: 0.24%, V: 0.35%, Ti: 0.08%, rare earth: 1.2%, P: 0.02% , S: 0.014%, the balance is Fe and unavoidable impurities. The surface hardness of the hollow grinding ball prepared in this example is 58HRC, the tensile strength is 1380MPa, and the impact toughness is 22J / cm 2 .

Embodiment 3

[0053] The basic steps of the preparation method of a large wear-resistant hollow grinding ball in this embodiment are the same as those in Embodiment 1, except that the composition of the pouring molten steel smelted in step 2 consists of the following components and their mass percentages: C: 0.49 %, Si: 1.5%, Mn: 0.5%, Cr: 3.0%, Ni: 1.0, Mo: 2%, B: 0.32%, V: 0.28%, Ti: 0.13%, rare earth: 0.8%, P: 0.012% , S: 0.02%, the balance is Fe and unavoidable impurities. The surface hardness of the hollow grinding ball prepared in this example is 56HRC, the tensile strength is 1460MPa, and the impact toughness is 23J / cm 2 .

[0054] The preparation method of a kind of large-scale wear-resistant hollow grinding ball of embodiment 1~3, its hollow grinding ball adopts specific composition and combines the manufacturing process of the vacuum lost foam method of innovation, cooperates with pouring system of the present invention, solves the toughness of hollow grinding ball Insufficient ...

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Abstract

The invention discloses a preparation method of a large abrasion-proof hollow grinding ball, and belongs to the technical field of metal abrasion-proof materials. The preparation method comprises the following steps: step 1, preparing a casting shape, wherein an air extraction support mechanism is prearranged in the core part of a foam plastic die sample, and comprises a support part and an extraction branch tube; step 2, performing a smelting process, wherein pouring molten steel comprises the following components in percentage by mass: 0.3-0.5% of C, 0.5-1.5% of Si, 0.5-2% of Mn, 1.0-3.0% of Cr, 1.0-3.0% of Ni, 0.5-2% of Mo, 0.24-0.32% of B, 0.28-0.35% of V, 0.08-0.13% of Ti, 0.8-1.2% of rare earth, less than or equal to 0.02% of P, less than or equal to 0.02% of S, the balance being Fe and inevitable impurities, and C% is equal to 1.2*B%+(0.06 to 0.13); step 3, performing a pouring process; and step 4, performing heat treatment. Through the preparation method of the large abrasion-proof hollow grinding ball, the problems of poor tenacity of the hollow grinding ball, the offset of a conventional sand type casting sand core and uneven ball wall can be solved.

Description

technical field [0001] The invention belongs to the technical field of metal wear-resistant materials, and more specifically relates to a preparation method of a large-scale wear-resistant hollow grinding ball. Background technique [0002] The EM medium-speed mill is a medium-speed ball mill produced by the British B&W company. It was introduced into my country from abroad in the early 1960s. At the end of the 1990s, my country developed a domestically produced EM-type medium-speed mill on the basis of introduction. Now it has become a national standard. Main grinding equipment for power and mining industries. The main grinding principle is that the balls roll between the upper and lower rings to crush the minerals that enter the grinding path, so the balls and rings are the main wearing parts. According to the size of the equipment, 5 to 10 grinding balls are usually placed. my country developed its own EM type medium-speed grinding balls on the basis of introducing grindi...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22C9/04B22C9/24B22C21/14C22C38/58C22C38/54C21D6/00
Inventor 江海燕孙爱民
Owner 马鞍山市海天重工科技发展有限公司
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