682results about How to "Improve internal quality" patented technology

The invention discloses a method for preparing a hollow steel ingot for a protection ring of a large power generator by adopting electroslag remelting. The method comprises the following steps: (1) preparing consumable electrode groups; (2) melting slag into liquid molten slag; (3) inserting the consumable electrode groups into an electroslag remelting hollow ingot crystallizer; (4) starting two transformers; (5) injecting the liquid molten slag into the electroslag remelting hollow ingot crystallizer; (6) when the consumable electrode groups are in contact with the liquid molten slag, forming an electrifying loop among fake electrodes, the consumable electrode groups and a bottom water tank; (7) when the liquid molten slag is in contact with an upper section, forming a loop among the upper section, the bottom water tank and the transformers connected with the bottom water tank; (8) adjusting the output currents and voltages of the two transformers; (9) when a metal melt is in contact with a molten steel liquid level detection device, starting an ingot stripping device for ingot stripping; (10) exchanging the consumable electrode groups; and (11) inserting subsequent consumable electrode groups into the liquid molten slag, and repeating the steps (8 to 10) until the ingot stripping is finished.

The invention discloses a rapid electric arc fused deposition and laser shock forging combined part forming method. The rapid electric arc fused deposition and laser shock forging combined part forming method comprises the steps that firstly, a pre-formed part model is divided into one or several simple forming units through a simulation system, and the forming sequence of the forming units is determined; secondly, numerical control equipment controls an electric arc welding gun to carry out fused deposition forming layer by layer on a machined material on a machining base plate of a moving platform, and a cladding layer is formed; and thirdly, a computer controls the moving platform to move, a fusion region keeps a horizontal state all the time, and meanwhile a computer controls pulse laser beams to carry out synchronous shock forging on the electric arc fused deposition metal region at the plastic deformation temperature. The invention further provides a rapid electric arc fused deposition and laser shock forging combined part forming device. The rapid electric arc fused deposition and laser shock forging combined part forming method and device have the beneficial effects that a formed structure is good in structure stability, the yield is high and safety and reliability are achieved.

The invention relates to a device for manufacturing a large-scale complex thin-wall aluminum alloy casting through pouring and mold filling under vacuum and crystallization and solidification under pressure. The device comprises a vacuum pressurization casting chamber, a vacuum pumping system, an air pressurization system and an intelligent control system. The vacuum pressurization casting chamber is a high-pressure air-tight seal tank and adopts the vertical arrangement; a turnover seal cover driven by a cylinder and a locking ring for performing rotary seal are arranged at the upper part of the high-pressure air-tight seal tank; a pressure and vacuum detector is arranged on the seal cover; a ladle, a overturn casting drive device, a metal liquid diversion trench, a turnover temperature measuring device and the like are internally arranged in the chamber; a manual casting mechanism is arranged at the outer part of the chamber; the vacuum pumping system is composed of a vacuum pump, a vacuum storage cabin and a pipeline system; the air pressurization system is composed of an air compressor, a refrigeration drier, a pressure storage cabin, a circuit and a pipeline system; and the intelligent control system consists of a PLC (Programmable Logic Controller), an air bottle, a security caution light and an affiliated pipeline system, wherein the PLC is connected with the air bottle, the security caution light and the affiliated pipeline system, which collects and displays data of vacuum, pressure, temperature and the like to realize the intelligent control for the devices, so that the stages in the vacuum pressurization casting can be ensured to be performed sequentially, continuously and smoothly.