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Extrusion forming process of thin-wall long pipe-shaped part blank with flange and mould

An extrusion forming and punching technology, applied in the direction of metal extrusion dies, etc., can solve the problems of high consumption of machining materials, low material utilization rate, large machining workload, etc., and achieve dimensional accuracy and material utilization rate improvement. The effect of reducing production cost and reducing machining allowance

Inactive Publication Date: 2010-09-15
HENAN UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The disadvantages of using cast thick-walled tubes to process parts are: due to defects such as pores and porosity, the internal quality is poor; machining exposes defects and has a high scrap rate; the material utilization rate of finished products is low, and the machining workload is large; it is difficult to pass Heat treatment enables the parts to achieve higher strength
[0004] Although the application of extruded thick-walled pipes overcomes most of the shortcomings of cast pipes, there are still problems such as large consumption of machining materials, low material utilization, high price and difficulty in ordering.

Method used

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  • Extrusion forming process of thin-wall long pipe-shaped part blank with flange and mould
  • Extrusion forming process of thin-wall long pipe-shaped part blank with flange and mould
  • Extrusion forming process of thin-wall long pipe-shaped part blank with flange and mould

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Embodiment Construction

[0014] Provide embodiment of the present invention in conjunction with accompanying drawing:

[0015] Such as figure 1 As shown, the first-order back-extrusion punch 4 is a solid shaft with an inverted cone on the upper part, the outer diameter matches the inner diameter of the extruded first-order extrusion tube blank, and the first-order back-extrusion punch 4 passes through its upper end The flat-bottomed conical table is connected to the upper template 1 by screws through the fixing sleeve and the punch fixing plate 3 and is positioned with pins. The punch fixing plate 3 is connected with the movable beam of the hydraulic press through the upper backing plate 2 and the upper template 1; a sequence of reverse extrusion The pressing die 6 is the structure of the prestressed combined die. Its inner cavity is stepped, and the step part is a conical surface, so as to facilitate the metal flow and reduce the extrusion force; the reverse extrusion die 6 is embedded in the prestre...

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Abstract

The invention belongs to extrusion forming technologies for non-ferrous metal materials and relates to a precise extrusion forming process of a thin-wall long pipe-shaped part blank with a flange. The forming process comprises two steps of primary backward extrusion and secondary forward extrusion, wherein in the step of primary backward extrusion, a primary backward extrusion convex mould (6) is utilized to match with a primary backward extrusion concave mould to together with a piece pusher (11) as an auxiliary for obtaining a primary backward extrusion pipe blank (17) with a web; a secondary forward extrusion convex mould consisting of a forward extrusion convex mould (14) and a mandrel (13) and a secondary forward extrusion concave mould (15) are utilized to carry out the secondary forward extrusion; and the secondary forward extrusion convex mould is placed into a primary backward extrusion pipe blank (18) and moves downwards to extrude the primary backward extrusion pipe blank (18) to obtain a secondary forward extrusion pipe blank (19) so as to finish a secondary forward extrusion process. The internal quality, the size precision and the material utilization rate of the produced thin-wall long pipe-shaped part blank with the flange are greatly improved; and meanwhile, the production efficiency is improved, and the production cost is reduced.

Description

technical field [0001] The invention belongs to the extruding forming technology of non-ferrous metal materials, and mainly relates to an extruding forming process and a die of a thin-walled long tubular part blank with a flange. Background technique [0002] At present, when processing thin-walled long tubular parts with flanges made of non-ferrous metals in China, there are two sources of part blanks: casting thick-walled tube blanks and extruded thick-walled tubes. [0003] The disadvantages of using cast thick-walled tubes to process parts are: due to defects such as pores and porosity, the internal quality is poor; machining exposes defects and has a high scrap rate; the material utilization rate of finished products is low, and the machining workload is large; it is difficult to pass Heat treatment enables the workpiece to achieve higher strength. [0004] Although the application of extruded thick-walled pipes overcomes most of the shortcomings of cast pipes, there a...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21C23/03B21C25/02
Inventor 苏娟华周伯楚郜建新任凤章贾淑果
Owner HENAN UNIV OF SCI & TECH
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