The invention discloses a
thermal spraying combined manufacturing process of lost foam cast
ductile iron pipe fittings. The
thermal spraying combined manufacturing process comprises the following steps that a, lost foam is manufactured, specifically, foamed plastic is manufactured into real molds corresponding to the
ductile iron pipe fittings in part structure and size; b,
coating brushing is conducted, specifically, the real molds are assembled, combined and dried, the combined real molds are brushed with high-temperature preventing
coating, and then the
coating of the real molds is dried; c,
thermal spraying treatment is conducted, specifically, the
surface layer of the coating is subjected to thermal spraying treatment, the thermal spraying temperature is 50-250 DEG C, and the thickness of a thermal spraying material is no more than 1 mm; d, burying-in-box and modeling are conducted, specifically, the real molds subjected to thermal spraying operation are buried in a sand box and modeled; and e,
casting and clearing are conducted, specifically,
molten metal is poured into the sand box at the negative pressure, cooling, shot blasting,
polishing clearing and a pressure test are conducted, and then finished products are obtained. The strength and flatness of a coating layer are improved through combination of thermal spraying, and the problem that the coating is likely to falloff, brushing is nonuniform, and consequently, the quality of the finished products is affected is well solved.