The invention discloses a rapid forming process of a large
flange of a high-power
wind power main shaft. The process comprises the steps of (1)
casting of a steel
ingot blank material, wherein the steel
ingot blank material includes a main body and a riser, then a water opening is
cut off, and the trim part of the riser is
cut off; (2) preliminary
forging on fire, wherein a blank material feedingfurnace is heated to 1170-1230 DEG C, the temperature is kept for 7-12 hours, upsetting is conducted until the height is H, pulling is conducted until the blank material is 1.7-2.3H long, then upsetting is conducted again until the height is H, and
branch materials in eight directions are pulled; (3) secondary
forging on fire, wherein the blank material is sent back to the furnace for being heatedto 1170-1230 DEG C, the temperature is kept for 5-10 hours, then steps are pulled out, the riser is thermally
cut, and the blank material is placed in a padding mold and a
flange mold and forged andformed to obtain the large
flange by adopting a partial upsetting mode. The process can effectively solve problems in free
forging methods of conventional shafts, rapid forming of the large flange endof the high-power
wind power main shaft is achieved, the
machining allowance is small, there is no need to consider the problem of drawing out a concave core, and the tangential performance of the large flange of the
wind power main shaft can be effectively improved.