The invention discloses a preparation method of an ebullated
bed catalyst. The method includes the following contents: (1) adding the reaction solution at the bottom of the impinging flow reactor and heating it, and starting the stirring
paddle at the bottom; (2) injecting the
alkali metal aluminate aqueous solution and the CO2 gas flow through the acceleration tube on the upper part of the impinging flow reactor respectively , after the
alkali metal aluminate aqueous solution is atomized, it undergoes a gas-liquid
impact flow reaction with the CO2 gas flow to generate aluminum
hydroxide crystal nuclei and enters the
sedimentation zone; III At the same time, add acidic aluminum salt
aqueous solution and
alkali metal aluminate aqueous solution or alkaline precipitant continuously to adjust the pH value and neutralize the reaction; (4) aging, filtering, washing and
drying to obtain
alumina dry glue; (5) adding
Alumina dry glue, small-hole SB
powder and safflower
powder are mixed evenly, then an
adhesive is added to form a plastic body, extruded into a strip, dried and roasted to obtain an
alumina carrier, impregnated with active metals, dried and roasted to obtain a
fluidized bed catalyst. In the method of the invention, an impingement flow reactor is adopted to strengthen the transfer characteristics between the gas-liquid two-phase and the liquid-liquid two-phase, and the prepared ebullated
bed catalyst has high strength and low wear, and the pore volume and
pore diameter of the catalyst are relatively large.