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37results about How to "Well-organized ingredients" patented technology

Method for preparing alloy material of high niobium-titanium-aluminum by discharging plasma agglomeration

This invention discloses a method for preparing high-Nb Ti-Al alloy by discharge plasma sintering. The method comprises: loading element mixed powder alloy powder into a graphite mold, placing in a discharge plasma-sintering furnace, applying an axial pressure of 10-80 MPa, heating at a rate of 50-800 deg.C / min in 10-2-6 Pa vacuum or inert atmosphere, sintering at 900-1400 deg.C, keeping the temperature, and cooling to room temperature to obtain high-Nb Ti-Al alloy blocks. The method can prepare highly compact high-Nb Ti-Al alloy blocks with uniform composition and high performance in a short time and at a low sintering temperature. Besides, the method also has such advantages as low energy consumption, little pollution, easy operation and good repeatability.
Owner:UNIV OF SCI & TECH BEIJING

Manufacturing method for large-size high-density high-uniformity CuCr alloy

ActiveCN106498205AImprove density distributionSpeed up gas emissionsLongest DiameterHigh density
The invention discloses a manufacturing method for a large-size high-density high-uniformity CuCr alloy. The manufacturing method is characterized in that CuCr mixed powder is solidified and formed through discharge plasma sintering, by optimizing a sintering die structure, the temperature is increased to 800 DEG C to 880 DEG C through a step heating manner at 10 DEG C / min to 50 DEG C / min and then kept for 2 minutes to 8 minutes while axial mechanical pressure is applied, and a sintered cylinder ingot with the diameter not smaller than 50 mm, the long diameter ratio of 0.04-1.0, the density larger than 99.0%, axial and radial fluctuation less than 1% and an uniform component structure can be obtained. According to the manufacturing method, different sintering conditions can be selected according to the size demand of the CuCr alloy, the process is simple, the period is short, the production efficiency is high, and the obtained CuCr alloy can be made into a finished product through a small amount of subsequent machining and then used as a part of a vacuum circuit breaker in large-power transmission and transformation equipment.
Owner:HEFEI UNIV OF TECH +1

Method for preparing high-plasticity welding wire by use of brittle Sn-Bi alloy

The invention discloses a method for preparing high-plasticity welding wire by use of brittle Sn-Bi alloy. The method is characterized in that the method comprises processing a Sn-Bi alloy ingot into an equal channel angular extrusion billet, preheating and keeping the temperature; subjecting the equal channel angular extrusion billet to isothermal extrusion in an equal channel angular extrusion mold to prepare an extrusion blank; extruding to obtain a drawing blank meeting the requirement for drawing formation; conducting isothermal drawing by use of a water-cooled temperature-control wire drawing machine to obtain the Sn-Bi welding wire; and coiling and packaging. The method can prepare all specifications of high-strength and high-plasticity continuous welding wires having a diameter less than 1.5mm from the high-brittleness Sn-Bi alloy that is difficult to deform and process. The prepared wire has fine grains, uniform components and, excellent welding performance, and can meet the various requirements for packaging and welding packaging. The method has the advantages of simple process and high operability, and is an ideal method for preparing Sn-Bi alloy welding wire.
Owner:浙江亚通新材料股份有限公司

Preparation method of GH625 high-temperature alloy tube blank

The invention provides a preparation method of a GH625 high-temperature alloy tube blank. The preparation method comprises the steps of manufacturing an electrode bar through adopting a vacuum induction melting method; after the electrode bar is subjected to surface polishing, putting the electrode bar into an electroslag remelting furnace to be subjected to electroslag remelting, so as to obtain an electroslag steel ingot; after cogging of the electroslag steel ingot, cutting and grinding defective parts, and putting the electroslag steel ingot into a forging heating furnace to be subjected to heat preservation forging; after ultrasonic nondestructive inspection of the electroslag steel ingot subjected to heat preservation forging, processing the electroslag steel ingot to obtain a bar material; processing a centering hole in the center of the excircle at one end of the bar material; putting the bar material with the processed centering hole into a heating furnace to be heated; carrying out three-roll piercing on the heated bar material through utilizing a three-roll cross-rolling piercer; and carrying out water cooling on the bar material subjected to three-roll piercing to the room temperature to form the GH625 high-temperature alloy tube blank. Through utilization of the preparation method, the finished product rate of the tube blank can be increased.
Owner:CHONGQING UNIVERSITY OF SCIENCE AND TECHNOLOGY +1

Preparation method of GH4169 high-temperature alloy tube blank

The invention provides a preparation method of a GH4169 high-temperature alloy tube blank. The preparation method comprises the steps of manufacturing an electrode bar through adopting a vacuum induction melting method; after the electrode bar is subjected to surface polishing, putting the electrode bar into an electroslag remelting furnace to be subjected to electroslag remelting, so as to obtain an electroslag steel ingot; after cogging of the electroslag steel ingot, cutting and grinding defective parts, and putting the electroslag steel ingot into a forging heating furnace to be subjected to heat preservation forging; after ultrasonic nondestructive inspection of the electroslag steel ingot subjected to heat preservation forging, processing the electroslag steel ingot to obtain a bar material; processing through holes in the centers of the excircles at the two ends of the bar material; putting the bar material with the processed through holes into a heating furnace to be heated; carrying out three-roll piercing on the heated bar material through utilizing a three-roll cross-rolling piercer; and carrying out water cooling on the bar material subjected to three-roll piercing to the room temperature to form the GH4169 high-temperature alloy tube blank. Through utilization of the preparation method, the finished product rate of the tube blank can be increased.
Owner:CHONGQING UNIVERSITY OF SCIENCE AND TECHNOLOGY +1

Electroslag remelting method for Hastelloy

The invention discloses an electroslag remelting method for Hastelloy, wherein an adopted consumable electrode is subjected to high-temperature diffusion annealing at 1100-1150 DEG C, after which theelectroslag remelting is performed under the protection of argon; and the smelting rate during the electroslag remelting is 3 kg / min-3.5 kg / min. According to the electroslag remelting method, the adopted consumable electrode is subjected to high-temperature diffusion annealing firstly, the electroslag remelting is performed after homogenization is finished, low smelting speed control is adopted, and thus a uniform solidification structure of a cast ingot can be effectively guaranteed, and a Hastelloy steel ingot with uniform and excellent component structure is obtained. According to the electroslag remelting method, the matching of an electroslag slag system is guaranteed, the liquidus temperature of Hastelloy is relatively low, a shallow and flat molten pool can be obtained by adopting higher voltage and lower current in the smelting period, and therefore good surface quality can be guaranteed at a low smelting speed; and by properly increasing the filling ratio, the electroslag process is improved, the direct current component of the crystallizer in the electroslag process is increased, the lower slag temperature and the smaller molten pool volume are kept, the width of a two-phase region is reduced, the local solidification time is shortened, and a better solidification structure is obtained.
Owner:HEBEI IRON AND STEEL

Preparation method of sleeper elastic strip

The invention discloses a preparation method of a sleeper elastic strip, and relates to the technical field of metal function material preparation. The sleeper elastic strip is prepared from the components in percentage by mass: 0.56 to 0.60 percent of carbon C, 1.8 to 2.0 percent of silicon Si, 0.80 to 1.2 percent of manganese Mn, 0.15 to 0.2 percent of vanadium V, less than 0.10 percent of copper Cu, less than 0.1 percent of aluminum Al, less than 0.015 percent of sulfur S, less than 0.015 percent of phosphorus P, and the balance ferrum Fe, wherein according to the impurity elements, the oxygen content O is less than 12ppm, and the nitrogen content N is less than 15ppm. The preparation method of the sleeper elastic strip comprises the steps of adopting an induction vacuum electric furnace for carrying out gas shield electro-slag melting, hot forging, and hot rolling to obtain a spring steel billet material; adopting the spring steel billet material as a raw material, carrying out medium frequency induction heating, molding the sleeper elastic strip, placing in a gas co-permeation furnace, carrying out gas nitrogen N, carbon C and oxygen O co-permeation treatment at the temperature of 480 to 520 DEG C, and obtaining a compound layer with the thickness being 3 to 5 micrometers and a co-permeation layer with the thickness being 0.1 to 0.2mm on the surface; carrying out zinc-aluminum coating treatment on the sleeper elastic strip subjected to gas co-permeation, drying for 0.5 to 1 hour at the temperature of 300 to 350 DEG C after coating, and controlling the thickness of thecoating to range from 3 micrometers to 5 micrometers.
Owner:SOUTHWEST JIAOTONG UNIV +1

Preparation method for tin-bismuth series alloy temperature fuse material with high plasticity

The invention discloses a preparation method for a tin-bismuth series alloy temperature fuse material with high plasticity. The method is characterized by comprising the following steps of: preparing an equal channel angular extrusion blank ingot by using a tin-bismuth alloy cast ingot, pre-heating the blank ingot and preserving the temperature of the blank ingot; performing isothermal extrusion on the equal channel angular extrusion blank ingot with an equal channel angular extrusion die to prepare an extrusion blank; preparing a drawing blank meeting a drawing molding requirement; and performing isothermal drawing on the drawing blank with a water-cooling temperature-controlled wire drawing machine to prepare the temperature fuse material and performing coil packaging. The fuse material prepared by the method is high in strength and plasticity, and has fine crystal particles and more uniform component organization. Various requirements on packaging of temperature fuses can be met. The method is simple and high in operability and is an ideal method for producing the tin-bismuth series alloy temperature fuse material.
Owner:ZHEJIANG ASIA GENERAL SOLDERING & BRAZING MATERIAL

Preparation method for ultra-coarse tungsten carbide hard alloy containing trace cobalt

The invention discloses a preparation method for an ultra-coarse tungsten carbide hard alloy containing trace cobalt; WC powder and nano WC-6Co composite powder are used as raw materials, and the trace cobalt is added; and the ultra-coarse grain hard alloy is prepared by mixing, prepressing and spark plasma sintering. The invention relates to a method for preparing an ultra-coarse hard alloy by ashort process; the prepared WC has a uniform grain size, which reaches 30 microns; and the alloy has high strength and hardness, good density and high fracture toughness.
Owner:HEFEI UNIV OF TECH

Method for smelting ultra-low carbon stainless steel in vacuum induction furnace

ActiveCN114032441AGuaranteed decarburization effectReduce segregationLow vacuumVacuum pump
The invention relates to a method for smelting ultra-low carbon stainless steel in a vacuum induction furnace. The method comprises the steps of filling raw materials required by smelting into a crucible; starting to heat after vacuumizing until the raw materials are melted down; reducing the vacuum degree, and adding iron ore into the molten steel till [C] is less than or equal to 0.01 wt%; stopping vacuum, adding aluminum until [O] is less than or equal to 0.002 wt%, starting a vacuum pump, and pre-degassing until [N] is less than or equal to 0.002 wt%; adding metal chromium, heating after melting down, and carrying out vacuum final degassing until [N] is less than or equal to 0.003 wt%; cutting off power to form a film, introducing argon, alloying Nb and Ti elements, adding an alloy, switching to a stirring power supply, and electrifying to melt down; and raising the temperature to 30-60 DEG C above the molten steel liquidus temperature, and carrying out electrified tapping. According to the method, the harmful element C is effectively reduced through iron ore decarburization, excessive acid-soluble aluminum can be volatilized through high-vacuum degassing, N, O and H can be reduced, the cleanliness of the steel is improved, and it can be guaranteed that the component structure of a steel ingot is more uniform through low-liquidus casting.
Owner:CHONGQING UNIV +1

Special high-speed steel manufacturing technology for screw tap and screw tap

The invention discloses a special high-speed steel manufacturing technology for a screw tap. The special high-speed steel manufacturing technology comprises the following steps that preparation is conducted on the raw materials of, by weight, 1.27-1.35% of C, 0.5-0.6% of Mn, 7.3-8% of Mo, 3.5-4% of Cr, 3-3.5% of W, 2.8-3.1% of V and the balance Fe; the vacuum degree in a vacuum induction furnace is maintained to be less than or equal to 2Pa, the raw materials are heated and molten to be a melt, and then the melt is cast into a steel ingot in protective atmosphere; the steel ingot is subjectedto a treatment method of atmosphere protection electroslag remelting, so that the effect of directional solidification is achieved, and a remelted ingot is obtained; the remelted ingot is subjected tosix-side forging at the temperature of 900-1100 DEG C, so that the integral deformation ratio of the remelted ingot is higher than 10, the final forging temperature is controlled to be 850-900 DEG C,and a semi-finished product is obtained; and the forged semi-finished product is subjected to quenching and tempering treatment, and special steel for the screw tap is obtained. The invention furtherdiscloses the screw tap. The screw tap is made of the high-speed steel manufactured by utilizing the technology. By utilizing the technology, the high-speed steel with the carbide particle sizes being even and the grain sizes being small can be manufactured, and the life of the screw tap manufactured by utilizing the high-speed steel is obviously prolonged.
Owner:江苏合一金属新材料科技有限公司

Method for manufacturing high-compactness high-uniformity CuCr alloy in batch

The invention discloses a method for manufacturing high-compactness high-uniformity CuCr alloy in batch. A graphite die with multiple cavities is adopted, CuCr mixed power is solidified and formed by spark plasma sintering, the structure of a sintering die is optimized, heating is performed to 830-860 DEG C at a speed of 20-30 DEG C / min while an axial mechanical pressure of 10-30MPa is performed in step and then heat preservation is performed for 3-6min, such that a plurality of sintering cylindrical ingots of which a draw ratio is 0.1-2.0, the compactness is 98.0%, axial and radial fluctuations are smaller than 1%, component tissues are uniform and an oxygen content is low can be manufactured in batch at one step. Different die structures can be designed and different sintering conditions can be selected according to size requirements of the CuCr alloy, the process is simple, the period is short, the production efficiency is high, and the obtained CuCr alloy can be formed into finished products by a small amount of subsequent machining to serve as parts of a vacuum circuit breaker in a large power transmission and transformation device.
Owner:SHAANXI SIRUI ADVANCED MATERIALS CO LTD +1

Preparation method of gh625 superalloy tube billet

The invention provides a preparation method of a GH625 high-temperature alloy tube blank. The preparation method comprises the steps of manufacturing an electrode bar through adopting a vacuum induction melting method; after the electrode bar is subjected to surface polishing, putting the electrode bar into an electroslag remelting furnace to be subjected to electroslag remelting, so as to obtain an electroslag steel ingot; after cogging of the electroslag steel ingot, cutting and grinding defective parts, and putting the electroslag steel ingot into a forging heating furnace to be subjected to heat preservation forging; after ultrasonic nondestructive inspection of the electroslag steel ingot subjected to heat preservation forging, processing the electroslag steel ingot to obtain a bar material; processing a centering hole in the center of the excircle at one end of the bar material; putting the bar material with the processed centering hole into a heating furnace to be heated; carrying out three-roll piercing on the heated bar material through utilizing a three-roll cross-rolling piercer; and carrying out water cooling on the bar material subjected to three-roll piercing to the room temperature to form the GH625 high-temperature alloy tube blank. Through utilization of the preparation method, the finished product rate of the tube blank can be increased.
Owner:CHONGQING UNIVERSITY OF SCIENCE AND TECHNOLOGY +1

Method for manufacturing high-niobium titanium-aluminum alloy material by adopting two-step pressure infiltration

ActiveCN104625066AReduce manufacturing costFree from dependenceAxial pressureGraphite
The invention relates to a method for manufacturing a high-niobium titanium-aluminum alloy material by adopting two-step pressure infiltration. The method includes the steps that Ti element powder, Nb element powder and the like are evenly mixed, then the mixture and a high-purity Al plate are put into a graphite mold, and the graphite mold is placed into a high-pressure infiltration furnace; the temperature rises to 700 DEG C-800 DEG C at the speed of 5-10 DEG C / min and then is kept for 30-60 min, and axial pressure of 10-30 MPa is exerted on the furnace; the temperature rises to 800 DEG C-1000 DEG C at the speed of 3-6 DEG C / min, pressure of 30-50 MPa is exerted on the furnace, the temperature is kept for 60-120 min, the pressure is continuously exerted, an infiltration blank is obtained by cooling the Al plate with the mixture in the furnace to the room temperature, heat treatment is carried out on the infiltration blank at the temperature of 1300 DEG C-1500 DEG C for 2-6 h, and the high-compactness high-niobium titanium-aluminum alloy block material can be obtained by cooling the infiltration blank in the furnace to the room temperature. The method is simple in technology, short in flow path, and low in cost and has the advantage of near-net forming, and the content of impurities is easy to control; the manufactured high-niobium titanium-aluminum alloy material is high in compactness, uniform in component formation and excellent in mechanical property.
Owner:UNIV OF SCI & TECH BEIJING

High-frequency induction heating solidification device and method for preparing high-temperature alloy

ActiveCN114875257AImprove alloy structureImprove alloy propertiesIncreasing energy efficiencyElectric arcHigh frequency vibration
The invention discloses a high-frequency induction heating solidification device and method for preparing high-temperature alloy, and relates to a thermal solidification device and method. The invention aims to solve the problems of coarse structure and serious element segregation of the existing NbSi-based alloy after a large number of alloying elements are added. A material spoon transmission mechanism is installed on the upper end face of a furnace body, a material turning spoon is installed on the material spoon transmission mechanism in a sealed mode to rotate and lift the material turning spoon, and a water-cooling copper crucible is cooled in an upper water-cooling mode and located in the furnace body; the lower portion of the high-frequency vibration rod is installed in the rack assembly, the high-frequency vibration rod upwards penetrates through the furnace body and then stretches into the water-cooling copper crucible, the induction coil is arranged on the water-cooling copper crucible in a sleeving mode, the alloy solidification process is effectively regulated and controlled through ultrasonic treatment, the alloy structure is improved, and the purpose of greatly improving the alloy performance is achieved. The induction coil is used for heating, so that the problems of overhigh heating speed and difficulty in temperature gradient control caused by heating by an electric arc melting method are avoided. The method is used for preparing the high-temperature alloy.
Owner:HARBIN INST OF TECH

A kind of preparation method of ultra-coarse tungsten carbide cemented carbide containing trace amount of cobalt

The invention discloses a preparation method of ultra-coarse tungsten carbide cemented carbide containing a trace amount of cobalt, which uses WC powder and nanometer WC-6Co composite powder as raw materials, and adds a trace amount of cobalt; Sintering is prepared into ultra-coarse-grained cemented carbide. The invention is a method for preparing ultra-coarse cemented carbide with a short process. The prepared WC grain size is uniform and reaches 30 μm, and the alloy has high strength and hardness, good density and high fracture toughness.
Owner:HEFEI UNIV OF TECH

Preparation method of diffusion bonding titanium powders

The invention relates to a preparation method of diffusion bonding titanium powders, in particular to a method for producing powders for high performance powder metallurgy titanium alloys. The preparation method comprises the following steps that coarse particle titanium powders and elemental powders or alloy powders are used as raw materials to be mixed according to the proportion of required components, obtained mixed powders are subjected to diffusion bonding treatment, and hydrogen is introduced to form titanium hydride; and then the titanium hydride is taken out of a furnace, ball millingand crushing are carried out to obtain powders with the required particle size, and finally dehydrogenating is carried out to obtain the diffusion bonding titanium alloy powders. According to the preparation method, the cost of titanium alloy powders is obviously reduced, and the cost is only 1 / 10-1 / 2 that of the prior art; the preparation method has the advantages of low equipment requirement, less fixed asset investment, high production efficiency and simple and controllable production process; obtained products have low oxygen content and few impurities; and products obtained after sintering have stable performance, low oxygen content and uniform component structures.
Owner:CENT SOUTH UNIV

Forging method of titanium alloy ingot castings with large height-diameter ratio

The invention discloses a forging method of titanium alloy ingot castings with a large height-diameter ratio. According to the method, an advanced high-speed forging unit and a blank opening mold forthe ingot castings with the large height-diameter ratio are adopted, an appropriate deformation speed rate and an appropriate deformation amount are selected, and direct blank opening forging of the ingot castings with the height-diameter ratio higher than or equal to 3 can be completed. By means of the method, not only can metallurgical defects of titanium alloys containing Fe, Cu, Mo and other elements which are likely to be segregated be avoided during smelting of the ingot castings with a large diameter, but also the problems about bidirectional expansion, bending, folding and the like during blank opening of the ingot castings with the large height-diameter ratio can be solved. Therefore, batched production of large-tonnage titanium alloy rod materials with great performance is achieved.
Owner:湖南湘投金天钛业科技股份有限公司

A method for in-situ synthesis of molybdenum-silicon-boron alloy coating by laser cladding

The invention discloses a method for in-situ synthesis of a molybdenum-silicon-boron alloy coating by laser cladding. The method comprises: first, performing surface pretreatment on a molybdenum plate as a base material; second, mixing spherical molybdenum powder with silicon powder, The boron carbide powder is mechanically mixed to obtain the mixed powder; thirdly, the mixed powder is laser clad on the molybdenum plate base material, and the molybdenum-silicon-boron alloy coating is obtained by in-situ synthesis. The invention adopts boron carbide powder as the boron raw material, which avoids the volatilization loss of the boron raw material under the high temperature condition of laser cladding, which causes a large deviation between the composition of the molybdenum-silicon-boron alloy coating synthesized by the laser cladding and the design composition, and reduces the The cracking tendency of the molybdenum-silicon-boron alloy coating was investigated, and the obtained molybdenum-silicon-boron alloy coating had a uniform composition, no crack defects, good adhesion to the substrate, controllable thickness, and had high strength, high hardness and High temperature oxidation resistance, excellent oxidation protection performance for molybdenum-based materials.
Owner:CHANGAN UNIV

A kind of manufacturing method of cucr alloy with large size, high density and high uniformity

ActiveCN106498205BImprove density distributionSpeed up gas emissionsLongest DiameterHigh density
The invention discloses a manufacturing method for a large-size high-density high-uniformity CuCr alloy. The manufacturing method is characterized in that CuCr mixed powder is solidified and formed through discharge plasma sintering, by optimizing a sintering die structure, the temperature is increased to 800 DEG C to 880 DEG C through a step heating manner at 10 DEG C / min to 50 DEG C / min and then kept for 2 minutes to 8 minutes while axial mechanical pressure is applied, and a sintered cylinder ingot with the diameter not smaller than 50 mm, the long diameter ratio of 0.04-1.0, the density larger than 99.0%, axial and radial fluctuation less than 1% and an uniform component structure can be obtained. According to the manufacturing method, different sintering conditions can be selected according to the size demand of the CuCr alloy, the process is simple, the period is short, the production efficiency is high, and the obtained CuCr alloy can be made into a finished product through a small amount of subsequent machining and then used as a part of a vacuum circuit breaker in large-power transmission and transformation equipment.
Owner:HEFEI UNIV OF TECH +1

Preparation method of titanium alloy plate

The invention belongs to the technical field of alloy material processing, and relates to a preparation method of a titanium alloy plate. The preparation method comprises the following steps that (1) after being uniformly mixed, all components of a titanium alloy material are pressed into an electrode block, the electrode block is subjected to vacuum welding, and after smelting, a homogeneous cast ingot is obtained; (2) after being heated, the homogeneous cast ingot is shaped on a press machine, a square billet is obtained, and the square billet is ground after air cooling; (3) after being heated, the ground square billet is subjected to hot continuous rolling; and (4) a rolled plate obtained through hot continuous rolling is subjected to straightening, heat treatment, acid and alkali washing, cutting and grinding, and the finished titanium alloy plate is obtained. By means of the preparation method of the titanium alloy plate, the titanium alloy plate can be prepared in a short-process, low-cost and high-quality manner.
Owner:BEIJING JINYU SHUNDA TECH CO LTD

Preparation method of gh4169 superalloy tube billet

The invention provides a preparation method of a GH4169 high-temperature alloy tube blank. The preparation method comprises the steps of manufacturing an electrode bar through adopting a vacuum induction melting method; after the electrode bar is subjected to surface polishing, putting the electrode bar into an electroslag remelting furnace to be subjected to electroslag remelting, so as to obtain an electroslag steel ingot; after cogging of the electroslag steel ingot, cutting and grinding defective parts, and putting the electroslag steel ingot into a forging heating furnace to be subjected to heat preservation forging; after ultrasonic nondestructive inspection of the electroslag steel ingot subjected to heat preservation forging, processing the electroslag steel ingot to obtain a bar material; processing through holes in the centers of the excircles at the two ends of the bar material; putting the bar material with the processed through holes into a heating furnace to be heated; carrying out three-roll piercing on the heated bar material through utilizing a three-roll cross-rolling piercer; and carrying out water cooling on the bar material subjected to three-roll piercing to the room temperature to form the GH4169 high-temperature alloy tube blank. Through utilization of the preparation method, the finished product rate of the tube blank can be increased.
Owner:CHONGQING UNIVERSITY OF SCIENCE AND TECHNOLOGY +1

Manufacturing process of high-speed steel for taps and taps

The invention discloses a special high-speed steel manufacturing technology for a screw tap. The special high-speed steel manufacturing technology comprises the following steps that preparation is conducted on the raw materials of, by weight, 1.27-1.35% of C, 0.5-0.6% of Mn, 7.3-8% of Mo, 3.5-4% of Cr, 3-3.5% of W, 2.8-3.1% of V and the balance Fe; the vacuum degree in a vacuum induction furnace is maintained to be less than or equal to 2Pa, the raw materials are heated and molten to be a melt, and then the melt is cast into a steel ingot in protective atmosphere; the steel ingot is subjectedto a treatment method of atmosphere protection electroslag remelting, so that the effect of directional solidification is achieved, and a remelted ingot is obtained; the remelted ingot is subjected tosix-side forging at the temperature of 900-1100 DEG C, so that the integral deformation ratio of the remelted ingot is higher than 10, the final forging temperature is controlled to be 850-900 DEG C,and a semi-finished product is obtained; and the forged semi-finished product is subjected to quenching and tempering treatment, and special steel for the screw tap is obtained. The invention furtherdiscloses the screw tap. The screw tap is made of the high-speed steel manufactured by utilizing the technology. By utilizing the technology, the high-speed steel with the carbide particle sizes being even and the grain sizes being small can be manufactured, and the life of the screw tap manufactured by utilizing the high-speed steel is obviously prolonged.
Owner:江苏合一金属新材料科技有限公司

Micro forging - welding process and equipment

The invention discloses a micro-forging-welding process and equipment, including a welding workbench, two welding parts are fixedly installed on the top of the welding workbench, a connection gap is arranged between the two welding parts, and the front end of the connection gap is fixed A welding structure is provided, a welding structure is arranged above the rear end of the welding structure, the bottom of the welding structure is set as a welding nozzle, the top of the welding nozzle is fixedly connected with an insulator, and the top of the insulator is fixedly connected with a welding head, and the welding There is a welding wire connection block fixedly connected in the middle of the top of the head. The micro-forging-welding process and equipment of the present invention adopts the forging-welding combined welding connection process, which completely changes the organizational state of the welding structure, from a relatively loose cast state to a forged state, and the stress It is basically released in the forging process. Therefore, the combined forging-welding process will completely change the original welding structure concept and scope of application, greatly improve the comprehensive performance of the joint, and is not only a new revolution in the field of welding industry.
Owner:侏罗纪马克热威装备科技有限公司
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