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2257 results about "Metal machining" patented technology

Metal Machining. Manufacturing companies require metal machining for a wide variety of metals. The machining process involves the use of various drill presses, lathes, and milling machines.

Suspension cone bucket type semi-solid metal slurry preparation and conveyor device

InactiveCN101391294AFine shear rateReduce shear rateShearing deformationSlurry
Disclosed is a suspending tapered bucket type semisolid metal slurry preparation and conveying apparatus, which belongs to the technique field semisolid metal machining. The apparatus comprises an adjustable speed motor 1, an elevating mechanism 2, an air pipe 3, a connecting device 4, a press-casting machine injection chamber 5, an air port 6, a transmission bevel gear 7, a mandrel 8, a coupling 9, an air pipe 10, a pony ladle 11, an inner tapered bucket 12, an outer tapered bucket 13, a heating and cooling element 14, a flanged disc 15 and the like. When in semisolid metal slurry preparation, according to the shearing deformation principle, the purpose of forming fine and even semisolid metal slurry can be achieved through the intense shearing function when the liquid state metal passes through gaps between the rotating inner tapered bucket and the outer tapered bucket which are inscribed with specific grooves, and the prepared semisolid metal slurry is conveyed to the press-casting machine injection chamber through the connecting device to realize the rheological die-casting molding. The invention has the advantages of: simple and compact equipment structure and light weight; high temperature control precision; convenient and reliable operation, and easy realization from semisolid metal slurry preparation, conveying to die-casting molding; and convenient maintenance and repair and industrialized continuous production.
Owner:UNIV OF SCI & TECH BEIJING

Heavy-load metal machining total synthesis cutting fluid as well as preparation method and application thereof

The invention belongs to the field of metal machining fluids, and discloses a heavy-load metal machining total synthesis cutting fluid as well as a preparation method and an application thereof. The total synthesis cutting fluid comprises the following components in percentage by weight: 20%-30% of mixed alcohol amine, 6%-9% of anti-rust agents, 4%-6% of special amine, 6%-10% of lubricating agents, 15%-25% of extreme pressure agents, 6%-10% of cosolvents, 1%-2% of water-softening agents, 1%-3% of corrosion inhibitors and the balance of water. The total synthesis cutting fluid disclosed by the invention has excellent lubricating extreme pressure property, can meet the requirement for heavy-load machining, namely reaming, drilling, tapping, threading, broaching, thread machining and the like, of difficult-to-machine materials, namely high-temperature alloy steel, a titanium alloy and the like; a product is green and environment-friendly without containing boron, sodium nitrite, secondary amine, chlorine, phenol, formaldehyde, heavy metals and the like; in addition, the total synthesis cutting fluid disclosed by the invention has excellent anti-rust property, biological stability and machining property, and can enhance the surface quality of a machined part, prolong the service life of a cutter and reduce the rejection rate, thus improving the production efficiency.
Owner:广州国机润滑科技有限公司

Machining production line for sheet metal

The invention belongs to the field of sheet metal machining equipment and discloses a machining production line for sheet metal. The machining production line comprises a numerical control shearing machine, a numerical control punching machine and two or more numerical control bending machines which are arranged in sequence, the feeding side of the numerical control shearing machine is provided with a raw material rack and a locating platform, a first cross beam is arranged above the numerical control shearing machine and the numerical control punching machine, the two ends of the first cross beam are arranged across the numerical control shearing machine and the numerical control punching machine, the raw material rack and the locating platform are arranged below the two sides of the front end of the first cross beam respectively, the font end of the first cross beam is provided with a feeding mechanical arm, the rear end of the first cross beam is provided with a discharging mechanical arm, a temporary storage rack is arranged at the discharging side of the numerical control punching machine, the discharging mechanical arm corresponds to the temporary storage rack, and the numerical control bending machines are arranged at the two sides of a multistation conveying device respectively. According to the machining production line, the automation degree is high, cooperative work can be conducted without interference, and the consistency of the cooperative work is good.
Owner:YANGZHOU HENGJIA AUTOMATION EQUIP CO LTD

Continuous preparation device for composite stirred semi-solid slurry

The invention relates to a continuous preparation device for composite stirred semi-solid slurry, and belongs to the technical field of machining semi-solid metal machining. The device comprises a discharge outlet 1, a graphite plug 2, a graphite lining 3, a stainless steel tube 4, a heating element 5, a cooling element 6, a stirring shaft 7, a thermal insulating layer 8, a bearing 9, a bearing seat 10, a gear 11, a discharge handle 12, a feeding inlet 13, an oblique baffle 14, a rotary blade 15, a stirring blade 16 and the like. The semi-solid slurry is prepared through the following steps: after feeding an alloy fuse into the device, throwing onto the inner wall of a stirring chamber through the rotary blade rotating at high speed, enabling the fuse to flow downward along with the inner wall and flow downward along with the baffle when encountering the oblique baffle, then throwing the fuse on the inner wall of the stirring chamber by the rotary blade, after circulating the processes for two times, enabling the fuse to flow downward along the wall of the graphite lining at the lower part, carrying out convection at the bottom of a stirring bucket through driving of the stirring blade, generating a great deal of crystal nucleus in the fuse in the process, and directly growing into spheres. The flowing velocity of the slurry can be controlled through adjusting a gap between the graphite plug and the graphite lining, the semi-solid slurry can be subjected to rheoforming together with conventional equipment such as die casting, rolling and mold forging, and semi-solid ingot can also be continuously prepared.
Owner:UNIV OF SCI & TECH BEIJING

Device for high-throughput preparation of multi-component gradient metal materials

The invention belongs to the field of metal processing preparation, and in particular, relates to a method for high-throughput preparation of multi-component gradient metal materials for multi-component alloy tubes, rods, sectional materials and other long materials with continuous gradient distribution of chemical components in the length direction. The device comprises a powder flow velocity on-line regulating system, a rotary feeding system, a heating system, a heat preservation system, a motor drive system, a blank forming system and a control system. By adopting the technical scheme, the device has the advantages of simple structure, convenient use and easy control; the device achieves preparation of high-throughput preparation of the multi-component gradient metal materials through controlling of molten metal components and a continuous casting process, shortens the time course of the materials in composition design, melting, performance preparation and application preparation, reduces the metallurgical energy consumption of multi-furnace smelting of the alloys, reduces development costs, and improves the preparation quality and efficiency of the new metal gradient materials.
Owner:UNIV OF SCI & TECH BEIJING

Improved YOLO-V3 metal processing surface defect detection method

ActiveCN111292305AHigh resolutionAvoid the problem of low-level feature lossImage enhancementImage analysisMetal machiningEngineering
The invention discloses an improved YOLO-V3 metal processing surface defect detection method. The method comprises the steps of acquiring a metal surface processing image; extracting feature maps of different scales from the feature extraction backbone network, wherein the feature extraction backbone network has no pooling layer, the downsampling factor is smaller than the downsampling factor of Darknet-53, and the convolution layer number is smaller than the convolution layer number of Darknet-53; inputting the feature map into a multi-scale fusion module for local feature fusion to obtain afused feature map; and inputting the fusion feature map into a multi-classifier module for metal processing surface defect positioning and classification. According to the invention, a pooling layer is omitted and a downsampling factor is reduced, and the problem of low-level feature loss generally caused in the down-sampling process of pooling operation is avoided. According to the method, the structural characteristic of high resolution of the deep features is guaranteed; the high resolution characteristic of the low-level features and the high semantic information characteristic of the deepfeatures are combined through local feature fusion; and finally accurate detection of small target defects on the metal machining surface is achieved.
Owner:CHONGQING UNIV

Rust-proof cutting fluid

The present invention relates to chemically synthesized assistant for metal cutting, and is especially one kind of water-base cutting fluid with cooling, rust-preventing, cleaning and lubricating functions. The present invention is obtained through mixing antirust agent, surfactant, lubricant and other metal machining assistants at certain condition. Specifically, the water-base cutting fluid contains p-tert-butyl benzoic acid 1-3 wt%, benzoic acid 2-5 wt%, boric acid 2-4 wt%, ethanolamine 2-8 wt%, polyethylene glycol of molecular weight 400-600 4-8 wt%, benzotriazole 0.1-0.5 wt%, non-ionic polyacrylamide 0.05-0.2 wt%, and water for the rest. The water-base cutting fluid has excellent abrasion dust settleability, no stickness to grinding wheel, excellent antirust performance, excellent cooling performance, good lubricating performance, environment friendship, etc.
Owner:JIANGSU UNIV OF SCI & TECH

Preparation of metal working fluid special for aluminum alloy

InactiveCN101696367AExcellent lubricity and protection against aluminumExcellent corrosion protectionLubricant compositionCorrosionSemi synthetic
The invention relates to a semi-synthetic metal working fluid special for aluminum and aluminum alloys, which has an excellent lubricating property and protective properties for aluminum and various aluminum alloys. The excellent lubricating property of the metal working fluid is manifested by simultaneously satisfying various processing modes of the aluminum alloys, such as turning, milling, drilling, tapping and the like. The excellent protective properties for the aluminum and the aluminum alloys are manifested by processing various aluminum alloys, generating no corrosion to the aluminum alloys and ensuring the requirements on the luminance brightness of the aluminum alloys. Besides, the metal working fluid also has excellent anti-rust properties and anti-foaming properties, and is added with a biological inhibitor which can effectively inhibit the growth and the reproduction of bacteria, prolong the service life of the metal working fluid and reduce the cost.
Owner:益田润石(北京)化工有限公司

Surface-hardened gradient cemented carbide and preparation method thereof

InactiveCN104988373AWC fine grainFine grainSurface layerMetal machining
The invention relates to the technical field of cemented carbide preparation, in particular to surface-hardened gradient cemented carbide and a preparation method thereof. By adjusting components of an alloy binding phase, the WC crystalline grains in the prepared cemented carbide are small, even in distribution, high in density and remarkable in gradient, the cemented carbide is made to have the more excellent mechanical property, and the red hardness of the cemented carbide is improved. The components and thickness of a gradient layer of the cemented carbide are controlled by adjusting blank formulas, sintering temperature, sintering time and other parameters, the surface layer of the cemented carbide is made to be rich in cubic phase and poor in binding phase, and due to the fact that a transition layer rich in alloying binding phase is arranged below the surface layer, the cemented carbide is excellent in hardness, wear resistance and roughness, and the cemented carbide can be used for metal machining. The cemented carbide prepared through the method has the excellent wear resistance, strength, hardness and toughness at the same time. According to the method, the functional gradient cemented carbide can be produced by slightly modifying existing equipment and processes, and is suitable for industrial production.
Owner:GUANGDONG UNIV OF TECH

Water-based synthetic metal machining liquid containing graphene dispersion liquid and preparation method thereof

The invention discloses water-based synthetic metal machining liquid containing graphene dispersion liquid and a preparation method thereof. The water-based synthetic metal machining liquid containing graphene dispersion liquid comprises an anti-attrition preservative, a pH stabilizer, a lubrication additive, namely graphene dispersion liquid, an antirust agent, a corrosion inhibitor, a hard water resistant agent, a pH conditioning agent and deionized water. The preparation method of the water-based synthetic metal machining liquid comprises the following steps of: firstly, uniformly stirring and mixing the deionized water, the anti-attrition preservative and the pH stabilizer at normal temperature and pressure to obtain a mixed solution; then stirring and mixing the corrosion inhibitor, the hard water resistant agent, the antirust agent and the pH conditioning agent at normal temperature and pressure, adding to the mixed solution, and continuing to uniformly mix to obtain a basic solution of the water-based synthetic metal machining liquid; and finally adding the lubrication additive, namely the graphene dispersion liquid to the obtained basic solution of the water-based synthetic metal machining liquid at normal temperature and pressure and uniformly mixing, thus obtaining the water-based synthetic metal machining liquid containing the graphene dispersion liquid, which has good stability, lubrication property, abrasion resistance and environmental protection property.
Owner:SHANGHAI INST OF TECH

On-line purification equipment for metal machining fluid and purification method thereof

The invention discloses on-line purification equipment for a metal machining fluid and a purification method thereof. The equipment comprises a purification fluid tank, a stock solution tank, a magnetic separation pool, a magnetic slag tank, a drum type multi-stage magnetic separation device, a gas-liquid mixing pump, an ozone generator, an ozone copolymerization air-float sterilization separation device and a Y-shaped water outlet pipe, wherein the drum type multi-stage magnetic separation device adopts a drum-shaped structure, the inner wall of the drum is embedded with a plurality of same permanent magnets at certain intervals along the same axial direction; and the inside of the ozone copolymerization air-float sterilization separation device is orderly provided with a grid, a baffle plate and an ozone contact generator from bottom to top, and the upper part of the ozone contact generator is a separation zone. The method comprises the main steps of magnetic separation, gas dissolution, sterilization and water and slag discharge. The method has the advantages of realizing the on-line circular purification and use of the machining fluid, prolonging the service life of the machining fluid, greatly reducing the amount of waste fluid generated and achieving the aims of water conservation, emission reduction and clean production.
Owner:DALIAN JIAOTONG UNIVERSITY

Preparation machining method of large-diameter pipe material and special-shaped pipe fitting

The invention belongs to the technical field of metal machining, and particularly relates to a preparation machining method of a large-diameter pipe material and a special-shaped pipe fitting. The preparation machining method comprises the following steps of prefabricating a hollow blank by punching, carrying out isothermy or hot mould combined extrusion on the hollow blank, machining the inner and outer surfaces of an extruding tube blank, and carrying out multi-pass cold or hot power cone spinning on the machined tube blank; carrying out intermediate heat treatment (which can be annealing or solution treatment) on a semi-finished pipe material product; repeatedly and alternately carrying out multi-pass power cone spinning and the intermediate heat treatment, and carrying out power spinning on the finished pipe material product; carrying out multi-pass composite spinning forming on the semi-finished pipe material product after heat treatment so as to obtain the special-shaped pipe fitting; and carrying out acid pickling and cleaning on the obtained pipe fitting and special-shaped pipe fitting and then carrying out thermal treatment on the finished product. The preparation machining method of the large-diameter pipe material and the special-shaped pipe fitting provided by the invention has the advantages that the large-diameter pipe material and the special-shaped pipe fitting are prepared and machined, the product organization is uniform, the combination property is high, the forming is effort-saving, the additional value is high, and a product has good popularization and application prospect and definite economic benefits and social benefits.
Owner:GRIMAT ENG INST CO LTD

Cutting insert and toolholder for holding the same

A cutting insert for metalworking operations has an insert core with a pair of cutting portions having cutting tips extending therefrom such that a toolholder having a pocket to accept such a core is suitable to accept different cutting inserts having a common core plus different cutting portions. As a result, for example, an 80° diamond, a 55° diamond and a 35° diamond cutting insert may all be utilized within a common toolholder. The invention is also directed to a toolholder that will accept such a variety of cutting inserts.
Owner:KENNAMETAL INC

Metal processing oil for tapping

The invention provides metal processing oil for tapping and a preparation method thereof. The metal processing oil contains base oil, extreme-pressure agent, oiliness agent, viscosity regulator, anti-rusting agent and antioxidant, wherein the extreme-pressure agent contains chlorine, sulfur and phosphorus; the oiliness agent is vulcanizing grease; the viscosity regulator is ethylene-propylene copolymer or polyisobutene; the anti-rusting agent is dodecenyl succinic acid; and the antioxidant is one or mixture of 2,6-di-tert-butyl-methyl phenol, phenyl-alpha-naphthylamine, benzotriazole and derivatives thereof. The metal processing oil for tapping has excellent lubricating property, high extreme pressure and high cooling property, has a simple preparation method, and can be used for drillingand tapping of stainless steel, alloy steel and high carbon steel.
Owner:广东垠星科技发展有限公司
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