A manufacturing method for soft-magnetic Fe-Si-Al-Ni
alloy powder comprises
smelting alloy formed by 4.0% to 5.0% of Si, 3.0% to 4.0% of Al, 1.0% to 2.5% of Ni, 0.1% to 0.4% of Ti, 0.1% to 0.4% of Mn, 0.1% to 0.5% of P, 0.02% or less of C, and the balance Fe through an
induction heating vacuum rapid solidification furnace, performing rapid solidification on the
alloy to manufacture sheet materials, and subjecting the sheet materials to
mechanical crushing, thermal
processing of crushed materials, ball milling of the materials into
fine powder, annealing treatment and screening and
particle size distribution. The method has the advantages that the
smelting alloy material is pure, the alloy saturation induction density Bs is more than 18000 gausses, and the adding of Ni can guarantee that the alloy
magnetostriction coefficient is zero; excellent soft magnetic properties are provided during
magnetic powder core manufacturing, and the AC / DC superposition performance is good particularly when the magnetic
conductivity of pressed products is mu e60, for example, when AC is 100 KHz, DCH is equal to 50 Oe, mu 50 >=88% mu O, and the
magnetic core loss is lower than that of the high-flux Fe50 Ni50
magnetic powder core, so that the soft-magnetic Fe-Si-Al-Ni alloy
powder can replace Fe50 Ni50 and Fe-Si alloy
magnetic powder cores to be used in electronic and electric industries.