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43results about How to "Deposition speed is fast" patented technology

Automatic additive manufacturing method and device for robot plasma arc double-cooled filler rod

The invention discloses an automatic additive manufacturing method and device for a robot plasma arc double-cooled filler rod. The device comprises a working platform, a base plate, a plasma welding gun, two wire feeding nozzles, clamps of the wire feeding nozzles, two wire feeders, a twin-wire coordination controller, a robot control cabinet and the like. The method mainly includes the steps thatthe two wire feeders are adopted to feed cold wire materials, and the robot control cabinet and the twin-wire coordination controller are in communication so as to control the two wire feeders to achieve synchronous or alternate feeding; and meanwhile the control cabinet controls a welding machine to achieve synchronization of wire feeding and arc ignition. By adoption of the device, plasma arc additive manufacturing of the double-cooled filler rod made of the same wire material and different types of the wire materials can be achieved by controlling different wire feeding signals by a robotand further changing the varieties and textures of the wire materials. By means of the method and device, plasma arc additive manufacturing of the same type of the double-cooled filler rod made of carbon steel, stainless steel and the like is realized, and the additive manufacturing efficiency is doubled compared with a single-wire mode. Plasma arc additive manufacturing of the double-cooled filler rod different from welding wires can further be realized, and a novel composite material structural member which is low in cost and high in efficiency can be manufactured.
Owner:NANJING UNIV OF SCI & TECH

Metal powder-cored type nitrogen austenite stainless steel flux-cored wire and method for manufacturing same

The invention relates to a metal powder-cored type nitrogen austenite stainless steel flux-cored wire and a method for manufacturing the same. The metal powder-cored type nitrogen austenite stainless steel flux-cored wire comprise a carbon steel cored shell and powder filled in the shell, and is characterized in that the powder comprises, by weight, from 35% to 45% of metal chromium, from 15% to 25% of nickel powder, from 3% to 6% of ferrochromium nitride, from 10% to 15% of silicon-magnesium alloy, from 2% to 8% of molybdenum powder, from 0.5% to 2.5% of ferrotitanium powder, from 0.5% to 1% of potassium carbonate arc stabilizers, from 0.5% to 1% of aluminum-magnesium powder, from 0.5% to 1% of bismuth oxide, from 0.3% to 0.5% of sodium oxide, from 0.01% to 0.1% of rare-earth cerium and from 1% to 10% of iron powder, and the weight of the powder ranges from 40% to 50% of the total weight of the wire. Compared with the prior art, the metal powder-cored type nitrogen austenite stainless steel flux-cored wire has the advantages that weld metal has excellent mechanical properties such as good toughness and high strength after the wire is applied to welding high-nitrogen steel, and a corrosion resistant effect is good.
Owner:北方材料科学与工程研究院有限公司 +2

Semiautomatic argon tungsten-arc welding technological process of bimetal compounding sea pipe

The invention relates to a semiautomatic argon tungsten-arc welding technological process of a bimetal compounding sea pipe, a labour hand-held semi-automatic welding gun welding is adopted, a wire feeder continuously feeds wires, and argon gas is utilized as protective gas. The technological process comprises the following operation steps of: firstly, procedure preparation before welding: manufacturing a groove, picking up fitting the groove, and selecting a welding material; secondly, backing welding process: adopting single layer one-pass welding, wherein two welders respectively stand thetwo sides of a welding seam so as to finish the backing welding; thirdly, hot-runner welding procedure: adopting single layer two-way welding and two-person welding; fourthly, filling welding procedure: adopting five-layer two-way welding and the two-person welding, and dismantling the protective gas after welding four layers; and fifthly, a cover surface welding process: adopting the single layer one-pass welding. The technological process provided by the invention has the advantages of high welding quality, small labour intensity, low construction cost, and high production efficiency; and the technological process is suitable for a compounding submarine pipeline and welding procedure of a subsidiary vertical pipe of the compounding submarine pipeline, and is suitable for the welding of a deep water composite material pressure container and deep water pipe manifold nickel base alloy and the like.
Owner:CHINA NAT OFFSHORE OIL CORP +2

Arc ignition cooperation control method for twin-wire welding device system

The invention relates to an arc ignition cooperation control method for a twin-wire welding device system. The method comprises the following steps of: (1) initiating to set main and auxiliary machines and move a twin-wire welding gun to a starting point of a workpiece required to be welded; (2) detecting whether a start switch is switched off; (3) when two welding machines in the system receive a starting signal at the same time, feeding two welding wires at a preset arc ignition wire feed speed and maintaining the twin-wire welding gun in the starting point position; (4) judging whether the arc ignitions of the two welding wires are successful; (5) after confirming the success of arc ignition of both the two welding wires, gradually increasing the feed speed of the two welding wires from the arc ignition wire feed speeds to a normal weld speed at a preset slope; and (6) moving the twin-wire welding gun according to a preset motion track until ending. The arc ignition cooperation control method provided by the invention can be used for greatly increasing the deposition rate and the welding efficiency. The two welding wires are alternately heated to achieve the effect of stirring a melting bath under the action of pulsed arcs, so that the weld defects such as slag inclusion and air holes during the welding process are prevented, the quality of weld seams is improved, and splashings are reduced.
Owner:AOTAI ELECTRIC

Resin composition containing catalyst precursor for electroless plating in forming electro-magnetic shielding layer, method of forming metallic pattern using the same, and metallic pattern formed by the same method

A catalyst precursor resin composition includes an organic polymer resin; a fluorinated-organic complex of silver ion; a monomer having multifunctional ethylene-unsaturated bonds; a photoinitiator; and an organic solvent. The metallic pattern is formed by forming catalyst pattern on a base using the catalyst precursor resin composition reducing the formed catalyst pattern, and electroless plating the reduced catalyst pattern. In the case of forming metallic pattern using the catalyst precursor resin composition, a compatibility of catalyst is good enough not to make precipitation, chemical resistance and adhesive force of the formed catalyst layer are good, catalyst loss is reduced during wet process such as development or plating process, depositing speed is improved, and thus a metallic pattern having good homogeneous and micro pattern property may be formed after electroless plating.
Owner:LG CHEM LTD

Method for vertical double-sided double-arc plasma symmetry welding

The invention relates to the field of welding processing and discloses a method for vertical double-sided double-arc plasma symmetry welding. The method comprises the following steps: vertically placing a workpiece along the direction of a welding line; horizontally arranging variable polarity plasma arc welding guns, metal inertia gas welding guns, or non-consumable electrode metal inert-gas arc welding on two sides of the front and back two sides of the workpiece respectively. The method has the advantages of small current, high deposition rate, stable arc combustion, radical elimination of lack of penetration, maximum reduction of welding deformation, and contribution to acquisition of high-quality welding lines.
Owner:CHENGDU HANYAN TECH

Series-connected double-wire type combined welding wire for CO2 gas shield high-speed flat fillet weld

The invention discloses a series-connected double-wire type combined welding wire for CO2 gas shield high-speed flat fillet weld. The series-connected double-wire type combined welding wire for the CO2 gas shield high-speed flat fillet weld comprises an antecedent electrode welding wire and a posterior electrode welding wire, the antecedent electrode welding wire and the posterior electrode welding wire are connected in series, the antecedent electrode welding wire is formed by a first steel-tape sheath and metal cored powder contained inside the first steel-tape sheath, the weight of the metal cored powder is 10-30% of the total weight of the antecedent electrode welding wire, the antecedent electrode welding wire is high in deposition rate, the quantity of generated slag is small in a welding process, and a small amount of added fluoride enables the electric arc to be more stable. The posterior electrode welding wire is formed by a second steel-tape sheath and welding flux powder contained inside the second steel-tape sheath, the weight of the welding flux powder is 10-30% of the total weight of the posterior electrode welding wire, the content of the diffusible hydrogen of deposited metal can be reduced to be lower than 5ml / 100g through the posterior electrode welding wire, and CO released by combustion of an undercoat can be reduced by Al and Mg in the welding process. A small amount of titanium and boron are added in both the metal cored powder and the welding flux powder, and the impact value of the deposited metal can be improved greatly. When welding is carried out at the welding speed higher than 1.5m / min, the combined welding wire is excellent in welding process, and good paint resistant performance can be obtained.
Owner:KUSN GINTUNE WELDING

Carbon dioxide gas shielded welding flux-cored wire

The invention discloses a carbon dioxide gas shielded welding flux-cored wire, which is characterized in that the flux-cored powder of the wire is mixed by the following components in percentage by weight: 10-30% of rutile, 10-30% of silicomanganese, 15-40% of iron powder, 2-15% of nickel powder, 2-25% of chromium metal, 1-5% of aluminium magnesium alloy, 2-10% of ferromolybdenum and 2-10% of ferrovanadium. The carbon dioxide gas shielded welding flux-cored wire disclosed by the invention has the advantages that the hardness and the non-deforming performance of a hot mill guide plate, a hot-forging die, a valve and the like are still can be kept even if the hot mill guide plate, the hot-forging die, the valve and the like work under the high-temperature impact load for a long time.
Owner:NINGBO LONGXING WELDING CUTTING TECH STOCK

Stainless steel water tank for nuclear power station and welding method

The invention discloses a stainless steel water tank for a nuclear power station and a welding method. The MIG semi-automatic welding is adopted for the welded weld joints: the electric arc burnt between the continuously-fed welding wire and the workpiece is used as a heat source, the welding wire is molten by the electric arc and is sent into the welding area, and the arc is protected by the protective gas sprayed out by a welding torch nozzle; the diameter of the welding wire is 0.8-1.2mm, the welding current is 42 -90 A, the arc voltage is 18-24 V, and the protective gas flow is 10-15 L / min, and the temperature between the layers is 5 DEGC <=T<=150 DEG C; the protective gas is the mixed gas of argon and helium, and the content ratio of the argon to helium is 15-20:85-80. The stainless steel water tank adopts MIG semi-automatic welding. Meanwhile, the fillet welding joints of the installation of an accessory structure, an anchor rib assembly pair, an anchor rib assembly, a top platepair, welded nails, a shooting plate groove pair, and a cover plate supporting system are welded. Full-position welding can be carried out, the welding speed is high, and the deposition efficiency ishigh.
Owner:CHINA CONSTR SECOND ENG BUREAU LTD +1

Stainless steel flux cored wire protected by CO2 gas

The invention discloses a stainless steel flux cored wire protected by CO2 gas. The stainless steel flux cored wire protected by CO2 gas is characterized in that flux cored powder and a steel belt wrapping the flux cored powder are included, and the flux cored powder of the flux cored wire comprises, by weight, 15-35% of rutile, 12-25% of silicon manganese alloy, 12-30% of iron powder, 5-16% of nickel powder, 3-10% of aluminium magnesium alloy, 10-25% of micro-carbon ferro chrome, 5-15% of ferro-molybdenum and 5-15% of ferrovanadium. The stainless steel flux cored wire protected by CO2 gas has the advantages of being suitable for welding on small-specification ultrathin stainless steel devices and containers.
Owner:NINGBO LONGXING WELDING CUTTING TECH STOCK

Nickelic and chrome welding permeating flux-cored wire and preparing method

The invention relates to a nickelic and chrome welding permeating flux-cored wire and a preparing method. The flux-cored wire comprises an outer shell, and the outer shell is internally provided with a through hole and an arc hole, wherein the through hole penetrates through the outer shell in the axial direction, and the arc hole is formed in the periphery of the through hole in a surrounding mode. The through hole and the arc hole are filled with the materials, by weight, 20-35 parts of metal powder, 35-65 parts of alloyed powder and 8-18 parts of mineral powder. The preparing method of the flux-cored wire comprises the steps that the powder is baked into the flux-cored powder, a cold-rolled steel strip is rolled two times into a U-shaped groove structure, the flux-cored powder accounting for 8%-10% of the total weight of the flux-cored wire is added into a U-shaped groove in twice, the U-shaped groove is sealed through a forming machine, the through hole and the arc hole penetrating through the cold-rolled steel strip are formed in the axial direction of the cold-rolled steel strip, the flux-cored powder is filled in the through hole and the arc hole, the cold-rolled steel strip is drawn through a drawbench in each welding pass, the diameter of the cold-rolled steel strip is reduced in each welding pass, and therefore the nickelic and chrome welding permeating flux-cored wire is obtained. The nickelic and chrome welding permeating flux-cored wire can be perfectly welded on nickelic and chrome products, and the fusion of the welding passes is very attractive.
Owner:NINGBO LONGXING WELDING CUTTING TECH STOCK

High-strength and high-abrasion-resistance stainless steel surfacing flux-cored wire and application thereof

ActiveCN109048120AImprove crystal phase compositionEvenly dispersedWelding/cutting media/materialsSoldering mediaBrickNiobium
The invention belongs to the field of welding materials, relates to a stainless steel welding wire material, and particularly relates to a high-strength and high-abrasion-resistance stainless steel surfacing flux-cored wire and application thereof. The high-strength and high-abrasion-resistance stainless steel surfacing flux-cored wire comprises a skin and a flux core, and the flux core comprisesthe compositions of, by mass, 25-30% of metal chromium powder, 3-5% of nickel powder, 1-2% of niobium powder, 1-3% of vanadium powder, 8-10% of manganese powder, 5-8% of multi-alloys, 2-6% of rare earth compounds, 5-8% of quartz, 3-5% of magnesia, 3-5% of fluorides, 5-7% of additives, 5-8% of rutile and the balance iron powder. An appropriate amount of particle size controllable hard phases and avariety of synergistic alloy powder are added into the high-strength and high-abrasion-resistance stainless steel surfacing flux-cored wire to change the matrix structure of an existing ferritic stainless steel surfacing alloy, so that the stainless steel surfacing alloy has the advantages of high strength and good abrasion resistance; and meanwhile, preheating and post-weld treatment are not required during surfacing, and no crack is generated. The high-strength and high-abrasion-resistance stainless steel surfacing flux-cored wire is especially suitable for the application of surfacing repair of cutter blades of shield tunneling machines or spiral reamers of brick making machines.
Owner:北京赛亿科技有限公司

Method for welding by fused metal filling

InactiveCN102581497AQuality improvementPrecise Control of PenetrationWelding apparatusShielding gasWeld seam
A method for welding by fused metal filling relates to a welding method, overcomes the contradiction that deposition rate is increased while electric arc pressure is increased as well in conventional fusing pole welding, and the welding defects caused by high temperature of an electric arc. The method for welding by fused metal filling includes: firstly, fixing to-be-welded metal on a workbench, heating metal without oxidation film and made of the same material with the to-be-welded metal to fuse under the protection of protection gas, ejecting fused metal liquid to welding seams of the to-be-welded metal by a certain speed, welding by a certain welding speed, and completing welding. The method for welding by utilizing fused metal to fill has the advantages that firstly, deposition speed is increased and welding efficiency is improved evidently; secondly, the contradiction that deposition rate is increased while electric arc pressure is increased as well is avoided, the welding defects caused by high temperature of the electric arc are overcome, and joint quality is improved; and thirdly, fusing depth and width, excess deposition metal of welding seams can be accurately controlled, and adaptability is high. In addition, the method is mainly used for metal welding.
Owner:HARBIN INST OF TECH

Plasma cladding method and automatic cladding equipment for manufacturing wear resistant clad steel plate

InactiveCN102409337AUniform temperature distributionNo convex and concave deformation phenomenonMetallic material coating processesWear resistantAlloy
The invention relates to a plasma cladding method and automatic cladding equipment for manufacturing a wear resistant clad steel plate. The method is characterized by adopting a four-gun automatic plasma cladding method, selecting and spreading a wear resistant alloy powder bulk material with thickness being 3-15mm on a base steel plate, putting the base steel plate on a cast iron cladding table with thickness being 80-120mm, fixing the periphery of the base steel plate with the cast iron cladding table through platen clamps, fixing the middle part of the base steel plate with the cast iron cladding table through stop pins, utilizing high energy beam plasma arcs with nozzle aperture ratio being (0.75-0.85):1 as the cladding heat sources and utilizing four guns to synchronously and automatically clad the wear resistant alloy powder bulk material and metallurgically bond the wear resistant alloy powder bulk materials with the base steel plate. The method and the equipment have the following beneficial effects: the manufacturing cost is low; the production efficiency is high; the wear resistant clad steel plate with large area can be manufactured; and the obtained wear resistant clad steel plate has the characteristics of narrow fusion area, small deformation and good product quality.
Owner:HARBIN INST OF TECH

Method and equipment for manufacturing gradient functional structure

InactiveCN102240861BAvoid defectsMeet the needs of high-performance componentsWelding accessoriesNon-electric welding apparatusMelting tankGradient material
The invention relates to a method and equipment for manufacturing a gradient functional structure through arc welding and quick forming. By adopting the technology of outer-field compounding, molding, forcible temperature control, sequential growth, and whole welding forming, a double metal gradient material is subjected to in-situ alloying, and the gradient functional structure is manufactured in a near net way; and in the method, an electromagnetic stirring action, an electromagnetic metallurgical action and an ultrasonic welding action are adopted, the large-volume welding pool liquid metal solidification process is comprehensively controlled, and the gradient functional structure is manufactured by matching a high-speed wire feed system, a mould forcible temperature control system, a near net forcible sequential growth whole forming system, and an in-situ alloying gradient material. The equipment is formed by integrating and combining an electromagnetic welding system, an ultrasonic welding system, and an efficient welding system. By the method and the equipment for quickly manufacturing the gradient functional structure by a non-layered welding structure in a low-cost way, a manufacturing period is reduced, production efficiency is improved, and the high reliability and the long service life of the gradient functional structure are guaranteed.
Owner:CHONGQING UNIV

Plasma generator apparatus

Provided is a plasma generator apparatus for forming a thin film in local plasma atmosphere at a predetermined spatial period. The plasma generator apparatus includes an electrode body part 141, a plurality of gas supply ports 142 which protrude from the electrode body part 141 at predetermined pitch intervals to direct the substrate and have nozzle holes h1 electing the reaction gas, and a plurality of purge ports 143 which are dented with steps between the gas supply ports 142 and have exhaust holes h2 exhausting the reaction gas.
Owner:JEHARA CORP

Hot wire consumable electrode gas protection welding method and realization device thereof

The invention relates to a hot wire consumable electrode gas protection welding method and a realization device thereof, which belong to the technical field of welding. The invention solves the problems of low welding efficiency and low welding quality in the existing consumable electrode gas protection welding method and the device for realizing the welding method caused by incapability of realizing the reasonable distribution of welding wires and hot input of fusing tanks. The welding method comprises the following steps: placing the tail end of the consumable electrode welding wire near a part to be welded of a work piece to be welded; forming a main arc between the tail end of the consumable electrode welding wire and the surface to be welded of the work piece to be welded under the effect of a constant voltage welding power supply for realizing the welding; placing the tail end of a conductive annular sleeve of a welding gun near the side wall of the consumable electrode welding wire in the welding process; and forming a preheating electric arc between the tail end of the conductive annular sleeve of the welding gun and the side wall of the consumable electrode welding wire under the effect of a constant current welding power supply for realizing the preheating on the consumable electrode welding wire. The realization device consists of the constant current power supply, the constant voltage welding power supply and the welding gun. The invention is used for the implementation of the gas protection welding.
Owner:HARBIN INST OF TECH

Efficient low heat input and double-wire surfacing method

The invention relates to an efficient low heat input and double-wire surfacing method. The method comprises the following steps that a welding gun with two welding wires is adopted, the included angle between the two welding wires ranges from 10 degrees to 60 degrees, solid welding wires or self-protection flux-cored welding wires can be selected as the welding wires, corresponding welding flux needs to be selected when the solid welding wires are adopted, the two welding wires are connected with the positive electrode and the negative electrode of a power source respectively, the welding wires are conveyed to a position to be welded, arc striking is carried out, arc starting is carried out on the ends of the welding wires, combustion is stabilized, welding is carried out, a direct current power source is adopted as the welding power source, and the welding current ranges from 100 A to 400 A. According to the efficient low heat input and double-wire surfacing method, the fusion covering efficiency is high, and the fusion covering speed in the method is two times of the speed of welding wire fusing in traditional electric arc welding under the same welding current; the base metal is less heated, welding deformation is small, and the welding heat affected zone is small; the weld joint is fast solidified, and the fine grain tissue can be obtained.
Owner:SHANDONG UNIV

Flux-cored wire for welding Cr-Ni austenitic stainless steel and preparation method of flux-cored wire

The invention discloses a flux-cored wire for welding Cr-Ni austenitic stainless steel and a preparation method of the flux-cored wire. The flux-cored wire is prepared from Ni, Cr, Cu, Mo, Si, C, Nb+Ta, Mn and Fe. The flux-cored wire has the characteristics of high deposition efficiency, high welding stability and high deposition speed, weld metal used for welding the austenitic stainless steel has the mechanical properties of good toughness and high strength, the corrosion resistance effect is good, and meanwhile, the preparation method is simple.
Owner:XIAN THERMAL POWER RES INST CO LTD

Carbon dioxide protective welding method of carbon steel pressure vessel

The invention provides a carbon dioxide protective welding method of a carbon steel pressure vessel. The method comprises the following steps: grinding welding positions of base materials to form 30-degree grooves; pairing two base materials to be welded, wherein a gap between the two base materials is 1-2mm, and the alignment tolerance is not greater than 1mm; and sequentially welding a base layer, a filling layer, a surface covering layer, a back filling layer and a back surface covering layer of a welding seam according to the welding technological parameters of different welding layers. According to the method, a reasonable welding sequence and reasonable welding technological parameters are determined according to the characteristics of the pressure vessel; a welding heat effect area is narrow, so that the welding stress and deformation can be reduced, and the waste of welding fluxes can be avoided, and as a result, the manufacturing cost can be reduced, the welding efficiency can be improved, the welding quality can be ensured; moreover, the environmental pollution is reduced, so that the energy conservation, emission reduction and environment protection can be achieved; the surface of the welding seam welded by the welding method is fine in texture and nice in appearance, and the splashing is small, so that the appearance quality of the welding seam of the pressure vessel can be improved.
Owner:YICHANG CITY RUIYANG MACHINERY MFG

Abrasive wear resistant weld deposit flux-cored wire

InactiveCN101402161BUniform compositionOvercome the disadvantages of easy to cause uneven compositionWelding/cutting media/materialsSoldering mediaWear resistantSmelting process
The invention discloses an overlaying welding agent core welding wire with abrasive wear resistance. A steel strip is wrapped with alloy powder and is subjected to drawing path by path and diameter reduction through a wire-drawing die to form the overlaying welding agent core welding wire, wherein the diameter of the overlaying welding agent core welding wire is between 2.4 and 3.2 mm; the lengthof the overlaying welding agent core welding wire is freely set; the steel strip is one of an SPCC steel strip, a 08A steel strip and a 08Al steel strip with width of between 18 and 22 mm and thickness of 0.45 and 0.6 mm; and the aluminum alloy powder is manufactured from waste steel and an alloying agent. The overlaying welding agent core welding wire is designed according to the composition requirement of overlaying welding metal; and compositions are fully homogenized in the smelting process of pulverization, thereby overcoming the disadvantages that the prior medicine powder for producingthe overlaying welding agent core welding wire adopts a mechanical mixing process to easily cause unevenness of the compositions. The overlaying welding agent core welding wire uses the waste steel as one of raw materials of the overlaying welding agent core welding wire with abrasive wear resistance, fully utilizes contained alloy elements, improves the utilization rate of the alloy elements, reduces the cost for the overlaying welding agent core welding wire and achieves the aims of energy conversation and emission reduction.
Owner:SHANDONG UNIV

Method for producing ge-core based waveguides

A method for producing a waveguide including a germanium-based core and a cladding is provided, the method including a step of “low temperature” depositing of a shell after forming the core by engraving, such that the deposition temperature is less than 780° C., followed by a step of “high temperature” depositing of a thick encapsulation layer. The shell and the encapsulation layer at least partially form the cladding of the waveguide. Optionally, a step of annealing under hydrogen at a “low temperature”, less than 750° C., precedes the deposition of the shell. These “low temperature” annealing and depositing steps advantageously make it possible to avoid a post-engraving alteration of the free surfaces of the core during the forming of the cladding which is less germanium-rich.
Owner:COMMISSARIAT A LENERGIE ATOMIQUE ET AUX ENERGIES ALTERNATIVES

Carbon dioxide gas shielded welding method for austenitic stainless steel pressure vessel

The invention provides a carbon dioxide gas shielded welding method for an austenitic stainless steel pressure container. The carbon dioxide gas shielded welding method comprises the following steps that end faces, to be welded, of base metal are polished to form 30-degree oblique faces, the two pieces of base metal to be welded are assembled to form a V-shaped groove, the gap between the two pieces of base metal ranges from 1 mm to 2 mm, the unfitness of a butt joint is 1 mm or smaller, and then priming coat welding, packing layer welding, back face packing layer welding, back face and cover face layer welding and cover face layer welding are sequentially carried out on a weld seam according to welding process parameters of different welding layers. According to the characters of the austenitic stainless steel pressure container, the reasonable welding sequence and the welding process parameters are determined, the welding heat affected zone is relatively narrow, welding stress and deformation of austenitic stainless steel are reduced, the corrosion resistance of a workpiece after the austenitic stainless steel is welded is improved, and the welding quality of the austenitic stainless steel is improved. By means of the welding method, the weld seam is fine in surface line, attractive in shape and weak in splashing, and the appearance quality of the pressure container weld seam is improved.
Owner:YICHANG CITY RUIYANG MACHINERY MFG

A dual-melting electrode transfer arc compound welding power supply device

The invention provides a double-consumable-electrode transfer electric arc hybrid welding power supply device which comprises a constant-voltage inverter circuit, a direct-current constant-voltage output circuit, a constant-voltage inverter circuit driving circuit, a direct-current constant-voltage output circuit driving circuit, a current switching and driving circuit, a core control circuit, an auxiliary electric arc current sampling filter circuit, an auxiliary electric arc voltage sampling filter circuit, a main arc current sampling filter circuit, a main arc voltage sampling filter circuit and a current switching circuit. The core control circuit controls alternate connection of a power switch tube in the current switching circuit to enable an auxiliary electric arc to perform wire welding on a main arc and an auxiliary arc, assists alternate burning between auxiliary welding wires and base metal, and controls power switch elements of the constant-voltage inverter circuit according to feedback current and voltage passing through the auxiliary electric arc so as to enable output voltage of the auxiliary electric arc to arrive at a preset value; and controls power switch elements of the direct-current constant-voltage output circuit according to feedback main arc current signals and main arc voltage signals so as to enable main arc output voltage to arrive at a preset value.
Owner:BEIJING UNIV OF TECH

Preparation method of metal type flux-cored wire and stainless steel bearing ring

The invention discloses a metal type flux-cored wire and a preparation method of a stainless steel bearing ring. A flux core of the welding wire comprises chromium powder, nickel powder, molybdenum powder, ferrovanadium powder, ferroniobium powder, aluminum powder, tungsten powder, chromium nitride, hafnium boride, tantalum powder, lanthanum oxide, sodium fluoride and the balance iron powder. The flux-cored wire has the advantages that the flux-cored wire is uniform in molten drop transition, the components and proportion of the flux can be adjusted, the required welding seam chemical components can be provided, the deposition speed of the flux-cored wire is high, and the production efficiency is high; and the obdurability, wear resistance, corrosion resistance and high-temperature stability of the high-carbon-chromium type stainless bearing steel can be improved, so that the high-carbon-chromium type stainless bearing steel has more excellent processing properties, and the requirements of practical engineering problems are met. According to the preparation method of the stainless steel bearing ring, CMT welding is used as a heat source, the metal type flux-cored wire is used as a raw material, the stainless steel bearing ring is manufactured through additive manufacturing, efficiency is high, the number of needed devices is small, and production cost is low.
Owner:XIAN UNIV OF TECH

A kind of high nickel, chromium welding infiltration flux cored welding wire and its preparation method

The invention relates to a nickelic and chrome welding permeating flux-cored wire and a preparing method. The flux-cored wire comprises an outer shell, and the outer shell is internally provided with a through hole and an arc hole, wherein the through hole penetrates through the outer shell in the axial direction, and the arc hole is formed in the periphery of the through hole in a surrounding mode. The through hole and the arc hole are filled with the materials, by weight, 20-35 parts of metal powder, 35-65 parts of alloyed powder and 8-18 parts of mineral powder. The preparing method of the flux-cored wire comprises the steps that the powder is baked into the flux-cored powder, a cold-rolled steel strip is rolled two times into a U-shaped groove structure, the flux-cored powder accounting for 8%-10% of the total weight of the flux-cored wire is added into a U-shaped groove in twice, the U-shaped groove is sealed through a forming machine, the through hole and the arc hole penetrating through the cold-rolled steel strip are formed in the axial direction of the cold-rolled steel strip, the flux-cored powder is filled in the through hole and the arc hole, the cold-rolled steel strip is drawn through a drawbench in each welding pass, the diameter of the cold-rolled steel strip is reduced in each welding pass, and therefore the nickelic and chrome welding permeating flux-cored wire is obtained. The nickelic and chrome welding permeating flux-cored wire can be perfectly welded on nickelic and chrome products, and the fusion of the welding passes is very attractive.
Owner:NINGBO LONGXING WELDING CUTTING TECH STOCK

c02 or 80ar+c02 gas shielded basic flux cored wire

InactiveCN103495817BImprove toughnessHigh and low temperature impact toughness valueWelding/cutting media/materialsSoldering mediaManganeseImpact toughness
The invention provides an alkaline welding flux cored wire protected by CO2 gas or 80Ar + CO2 gas. The alkaline welding flux cored wire comprises flux cored powder and a steel belt wrapping the flux cored powder. The alkaline welding flux cored wire protected by CO2 gas or 80Ar + CO2 gas is characterized in that the flux cored powder of the flux cored wire is composed of, by weight, 10-25% of rutile, 15-35% of silicon manganese alloy, 25-40% of iron powder, 4-15% of nickel powder, 1-10% of aluminium magnesium alloy, 1-6% of marble, 1-6% of fluorite and 3-15% of ferrovanadium. The alkaline welding flux cored wire protected by CO2 gas or 80Ar + CO2 gas has the advantages that the flux cored wire can be applied to welding of high-strength and high-ductility steel which is of the level larger than or equal to 700Mpa and guaranteeing overall performance, welding joints are purified and clean in the welding process, nonmetallic inclusion is little, the content of diffusible hydrogen is low, and the low temperature impact toughness value of welding metal is high.
Owner:NINGBO LONGXING WELDING CUTTING TECH STOCK

Carbon dioxide gas shielded welding method for carbon steel pressure vessel

The invention provides a carbon dioxide protective welding method of a carbon steel pressure vessel. The method comprises the following steps: grinding welding positions of base materials to form 30-degree grooves; pairing two base materials to be welded, wherein a gap between the two base materials is 1-2mm, and the alignment tolerance is not greater than 1mm; and sequentially welding a base layer, a filling layer, a surface covering layer, a back filling layer and a back surface covering layer of a welding seam according to the welding technological parameters of different welding layers. According to the method, a reasonable welding sequence and reasonable welding technological parameters are determined according to the characteristics of the pressure vessel; a welding heat effect area is narrow, so that the welding stress and deformation can be reduced, and the waste of welding fluxes can be avoided, and as a result, the manufacturing cost can be reduced, the welding efficiency can be improved, the welding quality can be ensured; moreover, the environmental pollution is reduced, so that the energy conservation, emission reduction and environment protection can be achieved; the surface of the welding seam welded by the welding method is fine in texture and nice in appearance, and the splashing is small, so that the appearance quality of the welding seam of the pressure vessel can be improved.
Owner:YICHANG CITY RUIYANG MACHINERY MFG

Manufacturing method and equipment of unequal-section bimetal transmission part

InactiveCN102179637BAvoid defectsMeet the needs of high-performance transmission componentsWelding/cutting auxillary devicesAuxillary welding devicesMelting tankGradient material
The invention relates to a manufacturing method and equipment of an unequal-section bimetal transmission part. The unequal-section bimetal transmission part is manufactured in a near net way by adopting an external-field composite band model forcing temperature control sequence growth integer welding forming technology and in-situ alloying bimetal gradient materials. With the method, electromagnetic stirring action, electromagnetic metallurgy action and ultrasonic welding action are generated; the solidifying process of liquid metal inside a large-size welding pool is integrally controlled; and the manufacturing method of the unequal-section bimetal transmission part is realized under the matching of a high-speed wire feed system, a band model forcing temperature control system, a near net forcing sequence growth integer forming system and the in-situ alloying bimetal gradient materials. The device is formed by integrally assembling an electromagnetic welding system, an ultrasonic welding system and a high-efficiency welding system; according to the method and equipment for fast welding and manufacturing the unequal-section bimetal transmission part by adopting a non-layered welding line structure in a low-cost manner, the manufacturing period is reduced, the reduction efficiency is increased and high reliability and long service life of the unequal-section bimetal transmission part are ensured.
Owner:罗键

A high-strength and high-wear-resistant stainless steel surfacing flux-cored wire and its application

The invention belongs to the field of welding materials, relates to a stainless steel welding wire material, and particularly relates to a high-strength and high-abrasion-resistance stainless steel surfacing flux-cored wire and application thereof. The high-strength and high-abrasion-resistance stainless steel surfacing flux-cored wire comprises a skin and a flux core, and the flux core comprisesthe compositions of, by mass, 25-30% of metal chromium powder, 3-5% of nickel powder, 1-2% of niobium powder, 1-3% of vanadium powder, 8-10% of manganese powder, 5-8% of multi-alloys, 2-6% of rare earth compounds, 5-8% of quartz, 3-5% of magnesia, 3-5% of fluorides, 5-7% of additives, 5-8% of rutile and the balance iron powder. An appropriate amount of particle size controllable hard phases and avariety of synergistic alloy powder are added into the high-strength and high-abrasion-resistance stainless steel surfacing flux-cored wire to change the matrix structure of an existing ferritic stainless steel surfacing alloy, so that the stainless steel surfacing alloy has the advantages of high strength and good abrasion resistance; and meanwhile, preheating and post-weld treatment are not required during surfacing, and no crack is generated. The high-strength and high-abrasion-resistance stainless steel surfacing flux-cored wire is especially suitable for the application of surfacing repair of cutter blades of shield tunneling machines or spiral reamers of brick making machines.
Owner:北京赛亿科技有限公司
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