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396 results about "Shearing (manufacturing)" patented technology

Shearing, also known as die cutting, is a process which cuts stock without the formation of chips or the use of burning or melting. Strictly speaking, if the cutting blades are straight the process is called shearing; if the cutting blades are curved then they are shearing-type operations. The most commonly sheared materials are in the form of sheet metal or plates, however rods can also be sheared. Shearing-type operations include: blanking, piercing, roll slitting, and trimming. It is used in metalworking and also with paper and plastics.

Method for manufacturing amorphous alloy stator iron core for motor

InactiveCN102738976AShort production processProduction energy saving and environmental protectionManufacturing stator/rotor bodiesApplying solid insulationStatorAlloy
The invention, which belongs to the magnetic circuit component field of the motor, more particularly relates to a method for preparing a high-performance stator iron of an amorphous alloy, wherein the stator iron is used for a motor. The method comprises the following steps: carrying out lateral shearing on an amorphous strip to obtain a plurality of amorphous slices with the same shape; carrying out stacking, compaction and clamping on the amorphous slices, carrying out cutting wholly, and then carrying out mechanical fastening along a stator shaft; and carrying out whole annealing processing on a complete amorphous alloy iron core. According to the method, the mechanical fastening is used to replace adhesion fixing among the amorphous slices to solve problems that interlaminar fracture occurs frequently with utilization of the interlaminar adhesion method and the iron core performance is reduced due to the existence of the adhesion stress, thereby further substantially improving the performance of the stator iron core of the amorphous alloy.
Owner:ADVANCED TECHNOLOGY & MATERIALS CO LTD

High Strength Spring Steel, High Strength Springs and Manufacturing Method Thereof

InactiveUS20070256765A1Large compressive residual stressSufficient compressive residual stressSpringsFurnace typesHigh intensitySpring steel
A high strength spring steel of this invention is characterized in containing, in percent of mass, of C: 0.36-0.48%; Si: 1.80-2.80%; Mn: 0.20-1.40%; P: 0.015% or less; S: 0.010% or less; Cu: 0.10-0.50%; Ni: 0.10-2.00%; Cr: 0.05-1.20%; s-Al: 0.005-0.040%; N: 0.002-0.012%; O: 0.002% or less, while the remainder is constituted of Fe and inevitable impurities and the quantity of inclusions of 10 μm or larger in diameter per field of vision of 100 mm2 is 10 or less. A manufacturing method of high strength spring of this invention is characterized in that the high strength spring steel which is tempered to HRC52 or higher is formed into a spring shape by hot forming or cold forming and warm shot peening is carried out so as to produce a high strength spring of 1176 MPa or higher in maximum shearing stress.
Owner:NHK SPRING CO LTD

High-performance environmentally-friendly copper-bismuth dual-metal bearing material and manufacturing method thereof

The invention discloses a high-performance environmentally-friendly copper-bismuth dual-metal bearing material and a manufacturing method thereof and aims to provide a high-performance environmentally-friendly copper-bismuth dual-metal bearing material without containing lead which is harmful to a human body and a manufacturing method thereof. The high-performance environmentally-friendly copper-bismuth dual-metal bearing material is prepared by sintering a steel plate and a copper-based alloy wear-resisting layer and is characterized in that the copper-based alloy wear-resisting layer comprises the following components in percentage by weight: 1%-3% of bismuth, 5%-11% of tin and the balance of copper. The manufacturing method comprises the steps of: shearing and blanking of the steel plate, inspecting, powder spreading, primary sintering, rolling, secondary sintering, rerolling, and finally obtaining the finished plate product of the high-performance environmentally-friendly copper-bismuth dual-metal bearing material. As the bismuth is used for replacing lead in the copper-based alloy, the high-performance environmentally-friendly copper-bismuth dual-metal bearing material does not contain lead, is non-hazardous to the human body, does not pollute the environment and is an environmentally-friendly copper-based-steel dual-metal bearing material. Simultaneously, when the content of bismuth is 1.0-3.0wt%, the best frictional wear resistance of the high-performance environmentally-friendly copper-based-steel dual-metal bearing material is achieved; in addition, as the density of bismuth is less than that of lead, the manufactured bearing material is lighter than that containing lead.
Owner:HEFEI UNIV OF TECH +1

Manufacturing method of integrated square fire-resisting damper valve buckle body molding and rolling forming device thereof

The invention provides a manufacturing method of integrated square fire-resisting damper valve buckle body molding, comprising the following process steps: carrying out blanking on a complete board with a plate shearing machine according to the ordered size of the valve body and cutting into a rectangular panel veneer; carrying out working procedure processing like corner cutting, notching, punching and the like on the panel veneer with a press tool; performing bending operation of the flange edge at the two sides of the panel veneer with a bending machine; carrying out molding operation on the square frame body with a valve body molding device; and finally adopting welding or riveting operation at the seam position to finish the processing of the valve body frame body in the end. The invention has the following advantages: the method only needs shearing the board once, and the manufacturing can be completed through press working; compared with the current board-shearing and tailor welding four times, the method in the invention leaves out a plurality of working hours and reduces the disadvantages of size deformation; the total processing time of the frame body can be saved by 59.5%, thus the cost of the valve body is substantially lowered; the integrated board is under press working with almost no deformation; and welding is only carried out on the joint at one side, and the generated air leakage rate of the weld porosity is reduced to 25% of the original air leakage rate.
Owner:大荣空调设备(南京)有限公司

Manufacturing method of aluminum foil used for 1060 alloy cable

The invention relates to a manufacturing method of aluminum foil used for a 1060 alloy cable. The manufacturing method sequentially comprises the following steps: a. smelting; b. roll casting, controlling the thickness to be 6.8-7.0mm; c. cold rolling and cogging, rolling the thickness to be 3.0-4.0mm; d. intermediate annealing at 500-550 DEG C, and lasting for 20-24h; e. roughing, roughing the thickness to be 0.5mm for longitudinal edge shearing; f. finish rolling, after 2-3 passes, rolling to obtain a finished product with the thickness of 0.18-0.2mm; and g. finished product annealing, adopting a gradient differential temperature annealing method for a low-temperature purging period at 200-220 DEG C with the heat preservation time of 2-4h, an intermediate-temperature oil removal period at 240-260 DEG C with the heat preservation time of 8-10h, and a high-temperature yellow spot removal and mechanical property stabilizing period at 380-400 DEG C with the heat preservation time of 8-10h. The manufacturing method is simple in manufacturing process and low in cost, and can enable the elongation to be greater than or equal to 23% simultaneously when obtaining low tensile strength and completely meet the parameter requirements for the aluminum foil used for high-quality cables.
Owner:JIANGSU DINGSHENG NEW MATERIAL JOINT STOCK CO LTD

Method for manufacturing titanium and titanium alloy bars by means of hot continuous rolling

The invention relates to a method for manufacturing titanium and titanium alloy bars by means of hot continuous rolling, and belongs to the technical field of plastic machining for metal. The method is applicable to manufacturing the titanium and titanium alloy bars on the traditional hot continuous rolling unit for steel. The method for manufacturing the titanium and titanium alloy bars by means of hot continuous rolling includes controlling heating cycles, blooming temperatures, rolling speeds and hole patterns; performing shearing, cooling and bundling processes; primarily heating and discharging titanium and titanium alloy square billets out of furnaces; then rolling the titanium and titanium alloy square billets to obtain the bars with the sizes ranging from phi16mm to phi100mm. The method for manufacturing the titanium and titanium alloy bars by means of hot continuous rolling has the advantage that titanium and titanium alloy bar products which are good in surface quality and roundness and uniform in structure property can be quickly and efficiently manufactured on the traditional hot continuous rolling unit for the steel by the aid of the method.
Owner:PANZHIHUA IRON & STEEL RES INST OF PANGANG GROUP

Cu-P based amorphous brazing filler metal and method for manufacturing the same

The invention relates to the technical field of the brazing of amorphous filler metal, copper and copper alloy, and relates to Cu-P based amorphous filler metal and a preparation method thereof. The Cu-P based amorphous filler metal comprises the following compositions with the content in percentage by mass: 7.0 to 8.0 percent of P, 14.0 percent of Ni, 5.0 percent of Sn, 0.02 to 0.06 percent of Zr, 0.2 percent of Si, and the balance being Cu. The preparation of the Cu-P based amorphous filler metal adopts a fast solidification technology, and the prepared filler metal has bright and clean surface, smooth two sides, and good toughness. The melting temperature range of the filler metal is between 590 and 635 DEG C, and the temperature of the brazing is between 650 and 685 DEG C. The filler metal is applicable to the brazing of the copper and the copper alloy, and applicable brazing techniques comprise flame brazing, furnace brazing, gas-shielded brazing, salt bath brazing and the like. When the filler metal is adopted to perform the flame brazing to red copper, the wettability of the filler metal is apparently better than that of filler metals which has the same compositions and are prepared by the prior melting technology, and the shearing strength of a brazed joint is larger than 92MPa, so the filler metal has good application prospect.
Owner:JIANGSU UNIV OF SCI & TECH

Method for manufacturing high-precision longitudinal shearing strip splitting tool blade

ActiveCN103707024AUniform hardnessHardness uniformity is smallFurnace typesHeat treatment furnacesAviationHardness
The invention discloses a method for manufacturing a high-precision longitudinal shearing strip splitting tool blade, and belongs to the technical field of tool machining. The method for manufacturing the high-precision longitudinal shearing strip splitting tool blade comprises the steps of (1) preparation of raw materials of the longitudinal shearing strip splitting tool blade; (2) annealing treatment on a forged blank; (3) rough machining on the forged blank; (4) heat treatment on the longitudinal shearing strip splitting tool blade, wherein the heat treatment on the longitudinal shearing strip splitting tool blade comprises the steps of annealing, quenching in a nitrate furnace and tempering in the nitrate furnace; (5) finish machining on the longitudinal shearing strip splitting tool blade, wherein the finish machining on the longitudinal shearing strip splitting tool blade comprises the steps of first time accurate grinding, second time accurate grinding and third time accurate grinding on a grinding machine. The flatness of the longitudinal shearing strip splitting tool blade manufactured and obtained through the method can reach 0.001mm, the thickness tolerance can reach +/-0.001mm, the hardness evenness of the whole longitudinal shearing strip splitting tool blade is smaller than 1HRC, and meanwhile the longitudinal shearing strip splitting tool blade has excellent high-wearing features and strong shock resistance performance, and meets the demands for splitting and cutting high-precision space flight and aviation plates for airplanes and the like.
Owner:ANHUI RISHENG MACHINERY MFG

6082G aluminum alloy plate for rail transit and machining technology thereof

InactiveCN109280822AImprove post-weld performanceInhibit growthSolution treatmentMachining process
The invention belongs to the technical field of aluminum alloy machining and manufacturing, and relates to a 6082G aluminum alloy plate for rail transit and a machining technology thereof. The 6082G aluminum alloy plate is prepared from the following elemental components in percentage by weight: 0.9-1.2% of Si, 0.20-0.40% of Fe, less than or equal to 0.1% of Cu, 0.6-0.9% of Mn, 0.9-1.1% of Mg, 0.15-0.25% of Cr, less than or equal to 0.1% of Zn, 0.01-0.03% of Ti, less than or equal to 0.03% of single impurity, less than or equal to 0.10% of total impurity and the balance of Al. The machining technology includes the steps of batching, smelting casting, sawing and surface milling, homogenization heat treatment, hot rolling, shearing, solid solution treatment, stretching, aging, sawing and packaging. By strictly controlling the content of Fe, Mn, Cr in the machining process, the effect of inhibiting grain growth after welding is achieved through homogenization and solid solution treatment,a 6082G alloy with qualified cross-welding tensile properties for the rail transit is obtained, the mechanical properties of cross-welding tensioning of a vehicle body are improved, and the 6082G aluminum alloy plate can be widely applied to rail transit structural members.
Owner:TIANJIN ZHONGWANG ALUMINUM IND CO LTD

Automotive iron-based powder metallurgy composite frictional material and manufacturing method thereof

InactiveCN105778405ALow wear toughnessReduce hardnessPowder mixturePowder metallurgy
The invention discloses an automotive iron-based powder metallurgy composite frictional material and a manufacturing method thereof. The manufacturing method includes that firstly, a basis powder material is mixed with a molding agent uniformly to obtain a mixture, the mixture is poured into a mold and is shaped into slender rods by pressing, the slender rods are compacted and separated and then charged into a sintering furnace, and the sintering furnace is heated up under protection of nitrogen gas or hydrogen gas so that an iron-based powder metallurgy friction material is obtained; secondly, the iron-based powder metallurgy friction material is subjected to processes of shearing, grinding and screening; thirdly, by mass percent, 10-20% of cashew nut oil modified phenolic resin, 30-60% of the iron-based powder metallurgy friction material, 10-20% of reinforced fibers, 5-15% of abrasives, 10-20% of lubricants and 5-20% of fillers are mixed uniformly to obtain a powder mixture, and the powder mixture is then subjected to hot press molding, is preserved at the temperature of 150-180 DEG C, cooled to the room temperature and then discharged from the furnace. The automotive iron-based powder metallurgy composite frictional material remains the stable friction coefficient and good abrasive resistance of the conventional powder metallurgy friction material, service life of the friction material is prolonged and its high-temperature stability is also improved.
Owner:SOUTH CHINA UNIV OF TECH

Manufacturing and test method of rock compression shearing test specimen containing intermittent joints at high temperature

The method for making and testing rock compressive shear samples with discontinuous joints at high temperature in the present invention includes: 1) making rock compressive shear samples with discontinuous joints; 2) using rock compressive shearing samples with discontinuous joints The sample is tested for shear strength: a) Use the rock high-temperature triaxial compression test equipment to directly load the sample, carry out the rock compression test with discontinuous joints, and measure the shear strength with discontinuous joints; b) Use the rock high temperature The triaxial compression test equipment conducts the joint shear test under high temperature and high pressure conditions in the temperature and pressure chamber and the acoustic emission AE and CT scanning research during the test process: C) The shear plane of the rock compression shear sample with continuous joints is 10℃~ Testing of shear strength indicators (cohesion and internal friction angle) at 200°C. The invention can carry out acoustic emission (AE) test during sample compression and CT scanning test in compression process, has the advantages of exploring the effect of temperature and pressure conditions on joint properties, and makes up for the deficiencies of traditional rock samples.
Owner:CHENGDU UNIVERSITY OF TECHNOLOGY

Method and apparatus for lubricating grease continuous saponification

The invention discloses a method and a device for realizing continuous saponification of lubricating grease. The method comprises the following steps that: lubricating grease and a soap chemical raw material are added in a raw material blending tank with a stirrer; when the mixture is stirred evenly, the material flow inside the tank is pumped into a heat exchange bend pipe of a bent pipe-type heat exchange tank provided with high-temperature heat-conducting oil by a heating oil stove, so as to carry out heat exchange with the heat-conducting oil; then, lubricating grease undergoing heated saponification is pumped into a soap chill tank so as to carry out chilling, and is fed into a lubricating grease shearing tank with a stirrer after being sheared by a needle-type shear; after in-tank stirring, colloid milling and needle-type shear shearing, the lubricating grease is fed into a vacuum degassing device; and lubricating grease thin oil film is degassed under vacuum condition through a thin oil film generator of a degassing tank and then filling of product can be carried out. The method has easily controlled manufacturing temperature, evenly mixed raw materials, high utilization rate of raw materials and complete saponification; moreover, the method can realize continuous production and has high production safety, less energy consumption and high product quality.
Owner:XINJIANG FUKE OIL PROD CO LTD

Mechanical connecting device of concrete precast pile and manufacturing method

The invention relates to a mechanical connecting device of a concrete precast pile and a manufacturing method. The mechanical connecting device comprises an axial pile body connecting unit, wherein the axial pile body connecting unit comprises a plurality of groups of first sleeve nuts and second sleeve nuts, and the first sleeve nuts and the second sleeve nuts are matched with each other; each group of first sleeve nuts and second sleeve nuts are correspondingly connected with the axial end surfaces of two pile bodies; the first sleeve nuts and the second sleeve nuts are connected with each other through connecting inserting rods; counter bores are correspondingly formed in one of the sides, which are inserted into the pile bodies, of the first sleeve nuts and the second sleeve nuts; andthe positions of the counter bores are matched with that of an upset head of prestressed steel bars. According to the mechanical connecting device, an auxiliary hoop grouting connecting mode is adopted, and bending-resistant, tensile and shearing-resistant stress loads at a pile end joint are uniformly distributed to a radial pile body connecting unit, so that the phenomenon that the pile joint cracks due to insufficient shearing-resistant, bending-resistant and shearing-resistant load capacity of the pile head mechanical connecting device is avoided, and the connecting quality and effect at the joint of the concrete precast pile are greatly improved.
Owner:NANJING JULI INTELLIGENT MFG TECH INST CO LTD +1

Processing technology of boards for solid wood furniture

ActiveCN111070364ARealize environmentally friendly preparationKeep the environment hygienicWood working apparatusSolid woodPolishing
The invention relates to a processing technology of boards for solid wood furniture. The technology comprises the following steps of first, board drying, wherein drying treatment is carried out on theboards while the moisture content of the boards is controlled to range from 12.5% to 15.5%; second, balancing, wherein the dried boards stand for 3 days to 7 days; third, rough planing, wherein thickness unification is carried out on the boards obtained in the second step to form raw log boards; fourth, wind shearing, wherein each raw log board is adjusted to be 10 millimeters to 20 millimeters longer than the actually needed length; fifth, trimming, wherein raw edges and burrs on the surfaces of the raw log boards are removed; sixth, wide sanding and thickness unification, wherein rough sanding and polishing sanding are carried out on the raw log boards as required to form flat boards; seventh, accurate cutting, wherein width determination and width determination are carried out on the flat boards; eighth, groove making preparation, wherein a preset mortise processing equipment is started up; and ninth, mortise processing, wherein the mortise processing equipment is used to process the flat boards obtained in the seventh step to form mortises, and generated saw dust are collected. The processing technology of the boards for solid wood furniture has the advantages that the environment health can be guaranteed, and environment-friendly manufacturing is benefited.
Owner:苏州鼎和家具有限公司

Method and device for measuring interfacial shearing strength under the connection of disc and flat plate

The invention relates to a method and a device for measuring interfacial shearing strength under the connection of a disc and a flat plate. The method comprises the following steps: A, the flat plate slides relative to the static disc at a speed u, with the slide-roll ratio being 2; B, the measured lubricating oil is fed to a line contact area, so as to form the hydrodynamic lubrication in the line contact area, and load is applied between the disc and the flat plate to ensure that the maximum Hertzian contact pressure of the line contact is larger than 0.4GPa; and C, the friction coefficients of the contact surface of the disc or the flat plate under the load are measured twice, and the binary linear equations for the friction coefficients of the contact surface are solved. By using the method and the device, the invention has significant technical effect and has the advantages of larger pressure measurement range of lubricating oil, simple and compact structure, easy implementation, lower manufacturing and servicing cost, easy measurement and higher measurement accuracy; moreover, the device of the invention is capable of measuring the shearing strength parameters of two interfaces at the same time, therefore, the invention is of significant practical value. The device of the invention can substitute for the high-pressure chamber measurement device and other measurement devices.
Owner:JIANGSU FEIER ELECTRICAL TECH

Transformer silicon steel sheet shearing and stacking machine

The invention discloses a transformer silicon steel sheet shearing and stacking machine, and relates to the technical field of transformer silicon steel sheet manufacturing equipment. An unwinding device, a supporting device and a conveying guide channel of the machine are sequentially connected, and the conveying guide channel is provided with a transverse shearing device, a V-shaped shearing device and a punching device. The conveying guide channel is connected with reverse suction and material arranging devices, and initial positioning devices and fine positioning devices are arranged on the lateral sides of the reverse suction and material arranging devices. Carrying devices are arranged above the initial positioning devices and the fine positioning devices, and a stacking table deviceis arranged between the fine positioning devices. The machine has the advantages that after silicon steel sheets are cut, the assembling process is directly started, the intermediate manual carryingand material arranging procedures are omitted, the labor intensity is reduced, few circulation links are needed, the damage to the silicon steel sheets is reduced, the placement time is short, rust isavoided, shearing, stacking and assembling are integrated, the production floor area is reduced, the energy consumption is reduced, the production efficiency is improved, corresponding distance adjustment can be carried out on silicon steel sheet iron cores with different specifications, and the application range is wider.
Owner:NANTONG SIRUI ENG

High-shear-strength super-thick composite steel plate for generation III nuclear power station and manufacturing method of composite steel plate

ActiveCN108995323AComposite effect is goodHigh mechanical properties and resistance to intergranular corrosionLaminationLamination apparatusAustenitic stainless steelReduction rate
The invention discloses a high-shear-strength super-thick composite steel plate for a generation III nuclear power station and a manufacturing method of the composite steel plate. The composite steelplate consists of steel-plate carbon steel and 304L austenitic stainless steel. The assembly sequence is as the follows from top to bottom: stainless steel, carbon steel, an isolating agent, carbon steel and stainless steel. Edge sealing is carried out on four edges of a combined billet by welding, vacuumizing treatment is carried out, and the vacuum degree is 100 Pa or lower. The heating temperature of the combined billet is 1200-1270 DEG C, the heating time is 10-15 hours, the single-stroke reduction rate is 5%-15%, the final rolling temperature is controlled to be 1050 DEG C or above, tempering heat treatment is carried out after rolling, the quenching temperature is 870-930 DEG C, the heat preservation time is 2-4 min / mm, and the heating rate is 1.0-1.5 min / mm. The tempering temperature is 620-660 DEG C, the heat preservation time is 3-6 min / mm, and the heating rate is 1.5-2.0 min / mm. The thickness of a finished composite steel plate is 29-110 mm, the shearing strength is good, andthe requirement of steel for composite boards of a nuclear power station is met.
Owner:ANGANG STEEL CO LTD

Direct shearing and drawing dual-purpose testing machine for geosynthetics

The invention belongs to the field of direct shearing and drawing integrated test equipment, in particular to a direct shearing and drawing dual-purpose testing machine for geosynthetics. The machineis characterized by comprising a test bench, slideway and a test box, a vertical loading system, a horizontal drawing system and compaction equipment, the test box comprises an upper box, a lower box,pulleys arranged at the bottom of the lower box, a narrow slit arranged between the side walls of one sides of the upper box and the lower box in the drawing direction, and tempered glass. the horizontal drawing system comprises a drawing and pressing motor, a tension sensor, a clamp, a geosynthetics material and a plurality of displacement sensors II, and the vertical loading system comprises ahydraulic jack, a vertical counter-force frame, a horizontal pressurizing plate and a displacement sensor I. The upper box is adjustable, the integration of a direct shearing test box and a drawing test box is realized, the conversion is convenient and time-saving, the manufacturing cost is reduced, and the space is saved; the size of the test equipment is larger than that of most existing test equipment, the requirements of relevant specifications can be well met, and the influence of the size effect is reduced as much as possible.
Owner:ANSTEEL GRP MINING CO LTD

Method for manufacturing stainless steel tail gas pipe of car, and automatic cutter for cutting stainless steel pipe

A technology for manufacturing the stainless steel pipe used as the tail gas pipe of car includes examining raw material, shearing, welding to become pipe, drawing, pressure test, washing, annealing, straightening, sizing, cutting off, straightening, reducing diameter, sizing, cutting off, washing and refining. Its automatic cutter is composed of machine frame, base plate, fixature, small bearing holder and pressing plate, intermediate bearing holder, rotary plate, abrasive dis, and its mainshaft, motor, sizing unit, etc. The finished pipe features high size precision, smooth surface, and hith uniformity in hardness.
Owner:锦州秀亭制管有限公司

Steel producing, manufacturing and machining technology

The invention provides a steel producing, manufacturing and machining technology finished mainly through cooperation of a feeding type strip-shaped steel producing, manufacturing and machining machine. The feeding type strip-shaped steel producing, manufacturing and machining machine comprises an executing mechanism, a distance adjusting mechanism and a conveying mechanism. The conveying mechanismis arranged on the distance adjusting mechanism. The executing mechanism is arranged over the conveying mechanism. The executing mechanism is arranged on the distance adjusting mechanism. The steel producing, manufacturing and machining technology solves the problems that according to an existing steel plate slitting manner, manual shearing is mainly adopted through a shearing machine, due to themanner, during cutting, no pressing attaching device exists at the notch position for assistance, consequently, the angle slope can exist in the notch end face, steel plate shearing according to thestraight line cannot be achieved, the shearing size precision is not accurate enough, consequently, the later usage quality is disqualified, in addition, slitting can only be conducted on the same type of steel plates, functionality is single, classified cutting cannot be achieved, and the steel producing, manufacturing and machining technology is not suitable for large-scale and low-cost producing and manufacturing.
Owner:秦皇岛佰工钢铁有限公司
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