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1205 results about "Thermal spray coating" patented technology

Thermal sprayed coatings uniquely enhance and improve the performance of the component. Thermal Spray is versatile and is an effective alternative. Thermal sprayed coatings can be an effective alternative to several surface treatments including: nickel and chrome plating, nitride or heat treat processes, anodizing, and weld overlay.

Conductive, plasma-resistant member

An electrically conductive, plasma-resistant member adapted for exposure to a halogen-based gas plasma atmosphere includes a substrate having formed on at least part of a region thereof to be exposed to the plasma a thermal spray coating composed of yttrium metal or yttrium metal in admixture with yttrium oxide and / or yttrium fluoride so as to confer electrical conductivity. Because the member is conductive and has an improved erosion resistance to halogen-based corrosive gases or plasmas thereof, particle contamination due to plasma etching when used in semiconductor manufacturing equipment or flat panel display manufacturing equipment can be suppressed.
Owner:SHIN ETSU CHEM IND CO LTD

Thermal-sprayed metallic conformal coatings used as heat spreaders

Heat dissipation and electromagnetic interference (EMI) shielding for an electronic device having an enclosure. An interior surface of the enclosure is covered with a conformal metallic layer which, as disposed in thermal adjacency with one or more heat-generating electronic components or other sources contained within the enclosure, may provide both thermal dissipation and EMI shielding for the device. The layer may be sprayed onto the interior surface in a molten state and solidified to form a self-adherent coating.
Owner:PARKER INTANGIBLES LLC

Highly electrically conductive surfaces for electrochemical applications

A method is described that can be used in electrodes for electrochemical devices and includes disposing a precious metal on a top surface of a corrosion-resistant metal substrate. The precious metal can be thermally sprayed onto the surface of the corrosion-resistant metal substrate to produce multiple metal splats. The thermal spraying can be based on a salt solution or on a metal particle suspension. A separate bonding process can be used after the metal splats are deposited to enhance the adhesion of the metal splats to the corrosion-resistant metal substrate. The surface area associated with the splats of the precious metal is less than the surface area associated with the top surface of the corrosion-resistant metal substrate. The thermal spraying rate can be controlled to achieve a desired ratio of the surface area of the metal splats to the surface area of the corrosion-resistant metal substrate.
Owner:TREADSTONE TECH INC

Productivity enhancing thermal sprayed yttria-containing coating for plasma reactor

Components of semiconductor processing apparatus comprise thermal sprayed yttria-containing coatings that provide erosion, corrosion and / or corrosion-erosion resistance in plasma atmospheres. The coatings can protect substrates from physical and / or chemical attack.
Owner:LAM RES CORP

Highly electrically conductive surfaces for electrochemical applications and methods to produce same

A method to use a novel structured metal-ceramic composite powder to improve the surface electrical conductivity of corrosion resistant metal substrates by thermal spraying the structured powder onto a surface of a metallic substrate is disclosed. The structured powder has a metal core and is wholly or partially surrounded by an electrically conductive ceramic material such as a metal nitride material. The metal cores may have the ceramic material formed on them prior to a thermal spraying process performed in an inert atmosphere, or the thermal spraying may be performed in a reactive atmosphere such that the ceramic coating forms on the cores during the thermal spraying process and / or after deposition. The metal cores will bond conductive ceramic material onto the surface of the substrate through the thermal spray process.
Owner:TREADSTONE TECH INC

Preparation method of composite heat conduction graphene film and composite heat conduction graphene film

The invention discloses a preparation method of a composite heat conduction graphene membrane and the composite heat conduction graphene film. The preparation method comprises the following steps: S1, putting crystalline flake graphite or graphite powder into a mixed solution of concentrated sulfuric acid, potassium persulfate and phosphorus pentoxide, soaking for a day and a night, then carrying out suction filtration, drying, and carrying out pre-oxidizing; S2, oxidizing pre-oxidized graphite further by adopting a Hummers method, that is, oxidizing fully in concentrated sulfuric acid and potassium permanganate, then adding deionized water for diluting, and carrying out repeated washing and suction filtration, so as to obtain an oxidized graphene aqueous solution; S3, spraying the oxidized graphene aqueous solution on a substrate by adopting a thermal spray method, and depositing, so as to obtain an oxidized graphene film; S4, reducing the oxidized graphene film, so as to obtain the graphene film; and S5, laminating the graphene film, so as to obtain the composite heat conduction graphene film. Compared with the prior art, the preparation method is simple, the cost is low, and the prepared composite heat conduction graphene film has a favorable heat conduction performance.
Owner:成都科愿慧希科技有限公司

Annealing furnace roller surface peening coating and method for making same

The invention relates to a strengthening coating of the surface of an annealing furnace roller and a preparation method thereof. The preparation of the strengthening coating on the surface of a roller base is performed by a selected hot-spray method. The strengthening coating comprises a bonded coating, a working coating and a transition coating between the bonded coating and the working coating. The proportion of alloy and ceramic in every coating is changed according to gradient, which means that the proportion of alloy is decreased gradually from inner to outer in every coating; while the proportion of ceramic is increased gradually and at last a gradient coating is formed. The invention not only ensures the working coating to have good antioxidation, abrasion resisting and anti- nodulation performances, but also improves the binding performance of strengthening coating and the roller base and improves the cohesion binding performance of the coating inner. Under the function of the strengthening coating of the annealing furnace roller surface made by the method of the invention, the service life of the furnace roller can be prolonged and the using cost and repairing cost can be decreased.
Owner:常州杰耐机械有限公司

Thermally sprayed resistive heaters and uses thereof

A heater is provided having at least one thermally sprayed resistive heating layer, the resistive heating layer comprising a first metallic component that is electrically conductive and capable of reacting with a gas to form one or more carbide, oxide, nitride, and boride derivative; one or more oxide, nitride, carbide, and boride derivative of the first metallic component that is electrically insulating; and a third component capable of stabilizing the resistivity of the resistive heating layer. In some embodiments, the third component is capable of pinning the grain boundaries of the first metallic component deposited in the resistive heating layer and / or altering the structure of aluminum oxide grains deposited in the resistive heating layer.
Owner:THERMOCERAMIX +1

Deposition of high melting temperature and variable resistance metal materials on plastic and metal surfaces using a combination of kinetic and thermal spray processes

A method for deposition of a metal layer onto plastic materials is disclosed. The method allows for formation of long length strain gauges and deposition of high melting temperature metals onto plastic materials. The method comprises initially depositing a pattern of powder particles onto the plastic material using a kinetic spray process. Then the high melting temperature metal layer is deposited using a thermal spray process. The metal layer only adheres to the pattern of the powder particles and not to the plastic substrate. To form a stain gauge the powder particles are deposited in a discontinuous non-electrically conductive density on the plastic material. Then a metal layer is deposited using a thermal spray process and a metal having a variable resistance. The metal forms a continuous and electrically conductive pathway having a resistance that changes as stress is applied to the substrate.
Owner:DELPHI TECH INC

Zinc-aluminum-magnesium-rare earth multi-element alloy material and preparation method thereof

The invention relates to a composition design, a preparation method and application of a hot spraying zinc-aluminum-magnesium-rare earth multi-element alloy material, and belongs to the technical field of anti-corrosive metal anticorrosion. The zinc-aluminum-magnesium-rare earth multi-element alloy material comprises the following components in percentage by weight: 5.0 to 15.0 percent of aluminum, 0.1 to 1.0 percent of magnesium, 0.1 to 0.5 percent of rare earth (lanthanum and cerium), less than 1.0 percent of impurities and the balance of zinc. The preparation method comprises the following steps of: heating to smelt zinc ingots and aluminum ingots in an alloy smelting furnace, adding an intermediate alloy, stirring until the melt is clear, standing, slagging off, and casting; and performing homogenizing annealing on cast ingots, extruding to obtain zinc-aluminum-magnesium-rare earth multi-element alloy blank thick wires, and performing homogenizing annealing, drawing, diameter reducing, and wire surface cleaning to obtain zinc-aluminum-magnesium-rare earth multi-element alloy wire products. A corrosion resistant multi-element alloy coating prepared from the alloy wires prepared by the method through a hot spraying technology has the corrosion resistance obviously higher than that of a pure zinc coating, is suitable for protection construction of steel structural parts, and has important significance and wide application prospect for anti-corrosion engineering of water conservancy and hydropower, ports, bridges, ships and the like.
Owner:UNIV OF SCI & TECH BEIJING

Hot-spraying nano composite ceramic coating plastic mold and production method thereof

InactiveCN101249698AEasy releaseRealize easy demouldingMolten spray coatingCeramic layered productsThermal sprayingComposite ceramic
A plastic mold for hot-spray nanometer composite ceramic coating and a production method thereof are provided. The plastic mold is composed of a plastic mold steel basal body, a bottom bonding layer and a nanometer composite ceramic working layer produced by hot-spray technology. The bottom bonding layer adopts any of the Ni / AI, AI / NI or NiCrAl materials. The nanometer composite ceramic working layer adopts the material of granular ball-shaped nanometer composite hot-spray coating powder which is a compound of chromium oxide chromium sesquioxide, titanium dioxide and silicon dioxide. The production method comprises the following steps: firstly, preparing hot-spray coating on mold steel workpieces to be processed according to standard and optimized hot-spray process; secondly, conducting surface grinding and polishing to meet the technical requirements for the size, precision, surface toughness, etc. of the plastic mold. The production method is simple, low in production cost and easy to industrialize, and realizes the high-quality characteristics of the plastic mold such as high rigidity, high wear resistance, high corrosion resistance, long service life, and easiness to de-mould, so that the method has good market application prospect and high commercial value.
Owner:WUHAN YOUKE SURFACE ENG
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