The invention discloses a novel stir
friction welding tool for a post-welded material surface nearly free of differences. A shaft shoulder of the stir
friction welding tool is connected with a main
machine through a special reducing sleeve,
kinetic friction matching of a stirring needle and the shaft shoulder can be achieved, and the stirring needle and the shaft shoulder are designed and manufactured in a split mode; the stirring needle rotates along with a spindle at a high speed, and the shaft shoulder is fixed to a non-rotating part of a main
machine head; and the stirring needle and the shaft shoulder move reliably and oppositely through a bearing set. According to the novel stir
friction welding tool for the non-thinned post-welded material surface, the effect that reliable
kinetic friction matching of the stirring needle and the shaft shoulder is achieved is ensured through bearing selection and structural design; the split type stirring needle is specially designed and based on the static shaft shoulder, a small shaft shoulder of an inclined
surface structure is machined at the end of the split type stirring needle, and a
spiral line is machined on the end surface of the small shaft shoulder, so that upsetting force is applied to
weld metal, and material closing up is conducted at the same time; and through the shaft shoulder based on special material selecting and structural design, the forward resistance of the novel stir friction
welding tool is reduced, flashes are eliminated, and good forming of a weld surface is ensured.