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2090 results about "Precision casting" patented technology

A low-cost precision casting method for titanium alloy and titanium-aluminum alloy

The invention relates to a method for precisely casting a titanium alloy and a titanium aluminum alloy with low cost, which relates to a method for precisely casting the titanium alloy and the titanium aluminum alloy, and solves the technical problem that cast pieces have low surface quality and internal quality in the conventional method for lowering the cost of precisely casting the titanium alloy and the titanium aluminum alloy by using electrically-fused alumina and silica sol. The method comprises the following steps of: preparing a surface layer binder from zirconium sol, silica sol, a wetting agent JFC, n-octyl alcohol, polyvinyl alcohol and latex; adding calcium carbonate, alumina, titanium dioxide and zirconia to prepare a surface layer coating; preparing a shell surface layer; preparing a shell back layer by a universal method for precisely casting the titanium alloy; dewaxing and sintering to obtain a shell; and casting the titanium alloy or the titanium aluminum alloy by using the shell so as to obtain a titanium alloy cast piece or a titanium aluminum alloy cast piece. Compared with a precise casting method by purely using a zirconium-based binder and a zirconia fireproof material, the method has the advantage that raw material cost is lowered by 30 to 70 percent and the method can be used for civil titanium alloy cast pieces and titanium aluminum alloy cast pieces for common aviation.
Owner:HARBIN SHITAI NEW MATERIAL TECH & DEV

Method for evaporative pattern precise composite casting

The invention discloses a method for evaporative pattern precise composite casting. The method comprises the following steps: making a mould by polystyrene foam to form a casting system; coating a surface modifying agent on the surface of the mould; preparing a mould shell including a surface layer mould shell, a transitional layer mould shell and a back layer mould shell; taking the mould out after placing the mould in a pre-wetting agent for 2 to 3s, dipping the mould in a container filled with surface layer coating, turning the mould so as to evenly coat the mould, sprinkling zircon sand on the mould, and drying the mould for 4 to 6h to prepare a surface layer mould shell; dip-coating the surface layer mould shell by a transitional layer coating, sprinkling and drying the sand for 8 to 12h; preparing the transitional layer mould shell and the back layer mould shell by the similar method; sealing pulp by the back layer coating, and drying for 14 to 18h; roasting the mould at a temperature of between 950 and 1,050 DEG C, and keeping warm for 30 to 60min; and pouring the molten metal in the mould shell to form a casting. The method has the advantages of preparing the metallic mould without the conventional precise casting, saving processing time, lowering cost and simultaneously ensuring the product quality.
Owner:郑州神牛铸造有限公司

Precisive ornament casting moulding material

A precision-casting mold material for ornament consists of hydrogenated microcrystalline wax, paraffin, petroleum resin, high-molecular polymer, mineral wax and animal and vegetable wax. It has better bending strength, surface hardness, thermal stability, fluidity, reutilization and less linear shrinkage rate. It can be used for gold and silver ornaments.
Owner:CHINA PETROLEUM & CHEM CORP +1

Lost foam casting vibration clotting method

InactiveCN101181746ANo mold collapse problemNo collapse problemNonferrous metalLiquid metal
The invention relates to a vibration solidification method of lost mold casting, pertaining to the precision casting field, which aims at fining the organization of castings of the lost mold casting, reducing the cost and enhancing the performance of castings. The invention comprises three steps of: production of foamy mold, imbedding the foamy mold into a casting box for filling and compacting sand as well as casting of molten metal; the invention is characterized in that: before and during the period of casting molten metal, during the solidification period, or the solidification period after the period of casting molten metal, casting box filled with foamy mold and scattered sand is vibrated at the frequency ranging from 10 to 100Hz and the amplitude ranging from 0.1 to 3.0mm, and rotation speed of a vibration motor that drives the vibration is 750 to 3000 rpm, and the vibration is stopped after the solidification of casting is completed. The invention has the advantages of low cost, easy operation and control, obvious fining effect of casting organizations, greatly improving performance and no environmental pollution, which is both suitable for the casting of the lost molds of nonferrous metals components, such as aluminum alloy, magnesium alloy, copper alloy, etc., and is also suitable for the casting of the lost mold of ferrous metal components, such as cast iron, cast steel and so on.
Owner:HUAZHONG UNIV OF SCI & TECH

Precesion casting method for high temperature alloy complex thin-walled castings

The invention discloses a precision casting method for high temperature alloy complex thin-walled castings. The method comprises the following steps of: utilizing a medium frequency induction heating power supply to melt the alloy, utilizing a medium baffle to separate an upper tank and a lower tank, and utilizing an electric hoist to elevate the upper tank when a casting mold and a liquid rising tube are installed; after the installation is completed, utilizing a gas circuit control pipeline, a vacuum system and a gas tank to realize vacuum and pressure regulation in a pressure regulating furnace. By adopting the method disclosed by the invention, stable and efficient mold filling is realized, the castings is solidified sequentially, utilization efficiency of the material can be effectively improved, and the space for near-end net shape casting can be supplied; the complex, thin-walled and integral metal castings which are difficult to cast through other molding methods can be produced, so as to solve the filling problem in the pouring process of the complex thin-walled castings, and in particular, the filling capacity for the thin-walled castings with the wall thickness of less than 3mm is greatly improved. Accurate castings with high dimensional accuracy can be obtained through high temperature alloy pressure regulating investment precision casting, and the accuracy of the casting can reach between CT4 and CT6.
Owner:SHANGHAI JIAO TONG UNIV

Precision lost wax casting technology based on selective laser powder sintering 3D printing

The invention discloses a precision lost wax casting technology based on selective laser powder sintering 3D printing. The precision lost wax casting technology comprises the following steps that S101, a target part is subjected to optimal design of a CAD casting technology; S102, selective laser powder sintering 3D printing forming is carried out; and S103, silica sol / water glass precision investment casting is carried out. A wax mold of the part can be fast manufactured without molds, the metal part is fast manufactured, fast manufacturing of complex parts can be achieved, and integration, automation and fastness in the precision casting technology process can be achieved; and the development period of new products are greatly shortened, development cost is reduced, and the precision lost wax casting technology is especially suitable for production of single small-batch complex castings and trial-manufacturing of new products.
Owner:HUST WUXI RES INST +1

Shell making method for deep blind hole of precision casting

The invention discloses a shell making method for a deep blind hole of a precision casting. The method comprises the following steps of: making a wax pattern module; coating the module to make a shell; sequentially coating a surface layer, a transition layer, a third layer and a fourth layer; after coating the third layer or fourth layer, performing air drying until the shell is completely dried; stirring silica sol zircon powder slurry and mullite sand according to a mass ratio of 4:(6-6.5) into paste to obtain filling; pouring the filling into the position of the deep blind hole of the casting; then aligning the deep blind hole of the casting with a fan for forced air drying until the deep blind hole of the casting is completely dried; continuously reinforcing according to the casting size until the required layer number of the shell is obtained; and dewaxing to obtain a corresponding shell. The shell making method for a deep blind hole of a precision casting, disclosed by the invention, is simple and convenient to operate, effectively solves the difficulty in shell making for a shell deep blind hole of a precision casting, enhances the strength of the shell at the deep blind hole, greatly reduces the defects of breakage, deviation and the like of the shell at the deep blind hole, realizes an obvious effect and fundamentally guarantees the delivery time of the products for customers.
Owner:HUSN CASTING ANHUI YINGLIU GROUP

Precision casting and extrusion processing technique of high-carbon chromium bearing steel cycloid wheel

The invention relates to high-carbon chromium bearing steel cycloid wheel precision casting extrusion manufacturing technology. It is the critical component manufacturing technology in the spindle wheel swinging reducer. Its mainly technical features lie in its technological line that the first step, the high-carbon chromium bearing steel is precisely cast to many cycloid wheel blanks, and the remained forging envelope is from 0.3 millimeter to 0.5 millimeter. The second step, isothermal spheroidizing is practiced. The third step, shot blasting is practiced. The forth step, the surface is cleaned out. The fifty step, phosphorization is practiced. The sixth step, cold extrusion is practiced. The seventh step, stree-free annealing is practiced. The eighth step, quench tempering is practiced. The ninth step, the plane, inner hole, shaft pin hole, and curve tooth surface curve of the cycloid wheel are practiced coarse grinding. The tenth step, they are practiced fine grinding. The eleventh step, the cycloid wheel is tested after the fine grinding, and the finished product is put in storage. The technology can economize more than fifty percent of the raw material, sixty percent of the manpower; the economized energy is reached to twenty percent; the improved work efficiency is twice.
Owner:薛安志

Manufacture method of stainless steel, carbon steel precision casting surface shell

The invention discloses a manufacturing method of a surface layer shell which is precisely cast by stainless steel and carbon steel, which is characterized by being completed by the following production steps of: (1) preparing a refractory coating; (2) preparing a surface layer shell; and (3) drying the surface layer shell. As mullite sand of 80 to 100 meshes instead of expensive imported zircon sand is adopted in an adhesive layer, the manufacturing method of a surface layer shell which is precisely cast by stainless steel and carbon steel reduces the production cost; as in the preparation of the refractory coating, appropriate wetting agents and anti-foaming agents are added into silicone liquid and zircon powder is used, the performance of the shell is changed and the shell is caused to be good in permeability; as the flow rate of the refractory coating is controlled to be 38 to 45s, the roughness value of a cast piece is low. By testing, performance indexes of cast products of the surface layer shell which are made in the precise casting by the method meet the standard requirements; the surface layer shell is not only high in size precision and low in surface roughness value, but also the production cost can be reduced by 10 to 20 percent.
Owner:山东燕山精密机械有限公司

Production method of hollow turbine vane with shaped air film hole

InactiveCN101306465ASolve problems that are difficult to process and formLow viscosityFoundry mouldsFoundry coresTurbine bladeEngineering
A method for producing hollow turbine blades with special-shaped film holes is provided. The method comprises the following steps: adopting the stereo-lithography technology to produce a resin die comprising a hollow turbine blade prototype with the special-shaped film holes; pouring ceramic slurry into a die cavity of the resin die; padding the special-shaped film holes and the inner cooling channel of the hollow turbine blade surface; copying the inner and the outer structures of the hollow turbine blade prototype; in-situ forming the ceramic slurry under the action of a catalytic agent and an evocating agent to form a ceramic body; drying for ignition lost of the resin die and sintering; obtaining a ceramic mould comprising inner and outer mould cores; finally pouring the high-temperature metal liquid into the ceramic mould; removing the ceramic mould after freezing forming and cooling the metal; and obtaining the hollow turbine blades with the special-shaped film holes. The method is mainly suitable for producing the hollow turbine blade precision casting with the special-shaped film holes, solves the problem of difficulty in processing forming the special-shaped film holes, and provides the method for producing the precision casting with special-shaped holes formed on the surface thereof.
Owner:XI AN JIAOTONG UNIV

Method for preparing casting titanium and titanium-aluminum base alloy porous ceramic mould shell

Disclosed is a preparation method of a porous ceramic shell of cast titanium and titanium aluminum alloys, relating to the melt mould precise casting field. The invention solves the problem that cracks are caused when the thin-walled titanium and the titanium aluminum alloys castings are solidified and shrunk due to the large residual intensity of the present shell of cast titanium and titanium aluminum alloys. The method is as following: firstly, wax mould pressing; secondly, coating and hanging four surface layers, and the manufacturing processes of each layer are that coating and hanging coatings of the surface layer, sprinkling zirconic sand, drying in the room temperature, and then the next layer is coated and hung; thirdly, coating and hanging two transitional layers, whose differences from coating and hanging the surface layers lie in that each coated and hung transitional layer comprises a high polymer and a back coating of water latex, and bauxite sand of 50 to 70 orders is sprinkled; fourthly, coating and hanging four to eight reinforcing layers, whose differences from hanging and coating the transitional layers lie in that the bauxite sand of 30 to 40 orders is sprinkled; fifthly, coating and hanging the coatings of an outer layer , which will be dried in the room temperature; sixthly, dewaxing by high pressure steam; seventhly, roasting the shell. The invention can be widely applied in the manufacturing of the shell of titanium and titanium aluminum alloys castings for the national defense and domestic use.
Owner:HARBIN INST OF TECH

Precision casting method for thick-wall base aluminium alloy casting

The invention discloses a precision casting method for a thick-wall base aluminium alloy casting. The precision casting method comprises the steps of designing a wax mould, making the wax mould, moulding, carrying out sand lining, dewaxing, roasting a mould shell, baking the mould shell, modelling, smelting and pouring, cleaning the casting and ageing. The precision casting method for the thick-wall base aluminium alloy casting disclosed by the invention provides a reliable technical scheme for production of the thick-wall aluminium alloy casting, and a casting meeting the requirements is made; meanwhile, product quality and rate of finished products are greatly improved by adopting a pressure regulating casting moulding method, production cost is reduced, and great economic benefit is created.
Owner:西安超晶科技股份有限公司

Manufacturing method and fixture of integral bladed-disk wax mold

The invention discloses a manufacturing method and a fixture of an integral bladed-disk wax mold. According to the invention, an integral bladed-disk wax pattern is divided into single blades and a disk shaft. Processes of separated pressing, precise fixture positioning and wax mold welding assembling are adopted. The integral wax pattern is precisely cast. According to the invention, the disk shaft is fixed on an assembling fixture; the blades are sequentially positioned on positioning points on the fixture, and are welded onto the disk shaft. Blade bodies and channel inner walls with high precisions are adopted in the positioning of the blades, such that good consistency is provided for the blades. When the wax pattern is assembled, positioning points are positioned on the blade bodies;blade body positioning points are consistent with processing positioning points, primary standards of cold and hot processing are consistent, such that blade dimensional precision of the whole cast is optimally improved, throat areas between blades are ensured, and flow rate homogeneity is ensured. Positioning parts of the fixture can be adjusted according to measured dimensions of parts, such that the volume of flow rate can be changed according to directional positions of angles of the blades. Therefore, repairing or even rejecting risks caused by unqualified integral mold dimensions are avoided, production period is saved, and production cost is reduced. With the method provided by the invention, hard processes are turned easy, product precision is improved, and production efficiency is improved.
Owner:AECC AVIATION POWER CO LTD

Non ionic groups of amphoteric polysaccharide linear or branched alkyl or acid and base distillation reservoir liquid or gas mechanically refined and Nano particle dispersion and recovery basin in vacuum processing for Building Materials and High Wear-Heat Resistant Parts Brushes; Windings; Coils; Battery Cells; Brake Pads; Bushings; 2.5 Phase Extrusions Die Cast Molding; Refrigeration; Polarized Glass; and Central Processing Unit Processors.

Manufacture process scientific formula mechanically refined and nanoparticle dispersion preform slurry non ionic or electrolyte carbon nanofoam CNFs with or without ionic suspension elements manufactured, Preform slurry high wear-heat resistant parts electronic component composite coils, composite windings, drawn, annealing, spun, coils, windings, wire, woven textile mesh, shielding, brushes, inductors, antinode couplers, electric rheostats, starters, motors, alternators, generators, ionic suspension element enhanced composite coils, composite windings, drawn, annealing, spun, coils, windings, wire, woven textile mesh, shielding, brushes, capacitors, battery cells, rheostats, electronic resistors, transformers, transducers, rectifiers, power supplies, or heat sinks, Preform slurry carbon nanofoam CNFs extrusion high wear-heat resistant parts aerospace, automotive, and transportation brake calipers, rotors, pads, washers, spacers, and bushings, Preform slurry carbon nanofoam CNFs extrusion high wear-heat resistant parts precision casting molds manufacturing highly pure metal, Super Alloy, acid-solid, alkaline, glass, acrylic, halide, alkalide, or ceramics specializing in 2.5 phase die cast molding.
Owner:MATTHEWS ROBERT RICHARD

Method for preparing TiAl-based alloy formwork by wax mold casting

The invention relates to the field of precision casting, in particular to a method for preparing a shuttering for an investment casting TiAl-based alloy with low cost and strong stability. The method comprises the following steps: preparing slurry of which flow cup viscosity is 10 to 25 seconds from Y2O3 powder of 200 to 400 meshes on granularity and silica sol according to a weight ratio of 2:1-3:1; then, coating the slurry on a wax mould, sprinkling electric melting Y2O3 sand of which sand granularity is 40 to 100 meshes on the wax mould, and drying the wax mould; preparing slurry of which flow cup viscosity is 10 to 30 seconds by adopting Al2O3 powder of 200 to 400 meshes on granularity and silica sol according to a weight ratio of 3:1-4:1, coating the second layer, sprinkling electric melting Al2O3 sand of which sand granularity is 40 to 80 meshes on the wax mould, and drying the wax mould; preparing slurry by adopting bauxite and silica sol according to a weight ratio of 3:1-4:1, and sprinkling coal gangue sand of which sand granularity is 16 to 24 meshes on the wax mould; after three layers, finally hanging the bauxite slurry, and drying the slurry; and then removing wax, and sintering the mould. The method has the advantages of simple shuttering preparation process and low cost of the shuttering, can effectively control reaction of a TiAl-based alloy cast and a shuttering surface material, reduce oxygen feeding amount of the alloy, and is suitable for casting a TiAl-based alloy cast.
Owner:INST OF METAL RESEARCH - CHINESE ACAD OF SCI

Precision cast dental instrument

An endodontic file (200) is provided particularly adapted for the removal of tooth structure, decayed or damaged nerve tissues or dentine material on the interior walls of a root canal or dentine and/or enamel from the external tooth wall. The endodontic instrument includes a shaft (202) having a shank portion (204) and a generally elongated working portion (206). The working portion preferably includes cutting or abrading features (232) adapted upon rotation and/or reciprocation of the instrument to cut, abrade or remove tissue from the interior walls of a root canal or dentine and/or enamel from the external tooth wall. The working portion extends from a proximal end (207) adjacent the shank portion to a distal end (208) terminating at a tip (250). The entire instrument and/or at least the working portion thereof is formed of an amorphous or essentially amorphous material having no or essentially no detectable crystalline structure and/or from a nanocrystalline material having an average crystalline grain size less than about 1 μm. The instrument may be formed by conventional grinding operations or by direct casting, forging or molding, in a manner producing an integral as-molded instrument having one or more sharp cutting edges. The instrument is inexpensive to manufacture and exhibits improved cutting-edge sharpness, wear resistance, lubriciousness and resistance to breakage.
Owner:CLOUDLAND INST
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