The invention relates to a method for analyzing and preventing the
forging through flow and the coarse grain defect, which comprises the following steps of: firstly, acquiring the original
flow stress-strain data of a
metal through an isothermal constant-strain-rate
compression test, and constructing a constitutive model of the material; then, importing the data into finite element numerical
simulation software, establishing a numerical analysis model, and calculating the
metal flow, the stress strain and the temperature field distribution conditions inside a
forging piece after the completion of calculation; additionally, physically simulating the
forging process of the
metal through an upsetting test to obtain the critical conditions such as temperature, strain and the like of the metal coarse grain; and analyzing the causes to the through flow and the coarse grain by combining the test results of numerical
simulation and physical
simulation, optimizing the forging process, and simulating to verify the optimized forging process in the
finite element software. In the invention, the finite element numerical simulation technology and the physical simulation technology are innovatively combined, the optimization of the forging process is realized, the optimized forging
process conditions can be verified, so that the material and energy sources can be saved, and the efficiency is increased.