Disclosed is a novel process for producing a low carbon gas shielded
welding wire. The novel process for producing the low carbon gas shielded
welding wire includes following steps of (1)
raw material selection, (2) surface treatment processes, (3) drawing process and (4)
copper plating process, wherein the step (1) includes that as for steel
wire rod composition, C is equal to 0.06-0.010%, Si is equal to 0.80-1.00%, Mn is equal to 1.40-1.60%, P or S is smaller than or equal to 0.020%, and Ca is smaller than or equal to 0.0015%; the step (2) includes an acid
pickling process and a phosphating process, as for the acid
pickling process,
pickling solution proportion includes that prewash
hydrochloric acid concentration is 5-10%,
hydrochloric acid concentration for substrate washing is 15-20% and FeC12 is smaller than or equal to 300g / l, acid pickling time is 10-25minutes, washing is performed by
high pressure water instantly after acid pickling, and as for the phosphating process, phosphating solution proportion includes that Ta total acidity is 50-110pt and Fa free acidity is 5-20pt, phosphating temperature is 70-80DEG C and phosphating time is 1-3 minutes. By means of the novel process for producing the low carbon gas shielded
welding wire, a
chemical adsorption film is formed on the surface of a steel
wire rod, a thin phosphating film is formed on the surface of the steel
wire rod by mid-temperature phosphating process and short phosphating time, adsorption of surface lubricating agents is more uniform and compact, the steel wire rod is directly drawn to form a finished product wire in an unannealed state after surface treatment, costs are reduced by 50-80 yuan /
ton compared with those of common processes, the wire breaking rate is decreased by 70%, and the producing efficiency is increased by 40%.