The invention relates to a large-modulus rack
machining method, which relates to the field of the
machining, in particular to a large-modulus rack
machining method. The method comprises the following steps:
forging a blank; roughly machining the blank, controlling small
cutting output, feeding a cutter for multiple times, and controlling the deformation of a workpiece;
tempering, to be specific, controlling the
tempering hardness to reach 217 to 255 HBW; semi-finishing the workpiece, to be specific, semi-finishing a centre hole in an upper flat end surface of a boring
machine, machining a square surface and a hoisting hole, and controlling the machining allowance to be 2mm to 3mm; aging the workpiece; finishing the workpiece, to be specific, finishing the centre hole on the upper flat end surface of the boring
machine, finish turning an outer circle on a 1680
machine tool, strictly controlling the
cutting output, feeding the cutter for multiple times, controlling the deformation of the workpiece, finally milling the square surface, the hoisting hole and the overall length of the workpiece on a 13m numerical-control gantry milling machine to reach the requirement of a drawing, installing a cutter disc on a universal milling head, respectively machining each toothed surface, and controlling the size of each part of the tooth by utilizing a toothed tooth distance template. By adopting the method, the product quality is improved, various technical indexes such as size precision, geometric precision and
surface roughness are enabled to meet the design requirement and the application
performance requirement, and the requirement of a component on the
machine tool can be lowered.