The invention discloses a
processing method of a coarse blank of a lead-free
metal sprayed
alloy wire, which belongs to the technical field of spraying
metal material
processing which is used for spraying end faces of a metalized
film capacitor. The invention adopts a horizontal
continuous casting technique, which includes the following steps: lead-free
metal sprayed
alloy melt of prepared portions is transferred into a
continuous casting furnace, wherein, the temperature of the
alloy melt in the furnace is controlled between 450 and 750 DEG C; then the alloy melt flows into a crystallizer to be cooled to form wire
casting blanks with a
diameter of 8 to 14 millimeters; and then the alloy melt runs out of the crystallizer with the function of a traction device to form coarse blanks, wherein, the traction speed of the traction device is 0.35 to 0.65 meter per minute, and the
diameter of the pressure chuck can be over 100 millimeters. The process of the invention is designed reasonably, and is capable of eliminating the defects of bubbles, oil inclusion, core wrapping, etc, in coarse blanks. The invention provides a new way of
processing lead-free metal sprayed materials and can effectively improve product quality.