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103results about How to "Uniform solidification" patented technology

Method for weakening corner part heat transmission of continuous casting crystallizer

The invention discloses a continuous casting crystallizer and particularly relates to a method for weakening corner part heat transmission of a square, rectangle or plate type continuous casting crystallizer. The method for weakening corner part heat transmission of the continuous casting crystallizer is that a thermal insulation material is added in the interior of the wall thickness of a corner material or the outer wall surface of the continuous casting crystallizer so as to weak the two-dimensional heat transfer intensity at corner parts of the continuous casting crystallizer and allow the shell of a casting blank to be solidified evenly at the corner parts and side edges of the continuous casting crystallizer; the interior of the wall thickness of the corner material of the continuous casting crystallizer refers to a range starting from the upper opening of the continuous casting crystallizer to a position 100-300 mm below a liquid steel casting meniscus. According to the invention, a deep hole type heat insulation structure, a trough-type heat insulation structure or a coating type heat insulation structure is used for weakening corner part heat transmission; the method can control the two-dimensional heat-transfer capability at corner parts of the continuous casting crystallizer, better realizes even solidification of the casting blank in the continuous casting crystallizer, and reduces the occurrence rate of corner part defects of the casting blank.
Owner:BAOSHAN IRON & STEEL CO LTD

Polycarbonate composite material for 3D printing and preparation method thereof

The invention relates to a polycarbonate composite material for 3D printing and a preparation method thereof. Magnesium borate whiskers and graphene oxide are introduced into polycarbonate, so that not only is the polycarbonate strengthened, but also carboxyl, hydroxyl and epoxy functional groups can be promoted to be connected with the polycarbonate and to be uniformly dispersed, the thermal superconductivity of the graphene oxide allows powder in the polycarbonate to be uniformly heated and solidified, thereby reducing the thermal shrinkage of a product during 3D printing. Further, by virtue of polyelectrolytes, the polycarbonate powder is subjected to surface modification at a fluidized bed, so that the surface of the polycarbonate powder is more in a spherical shape, the mobility of the polycarbonate is greatly improved, the powder agglomeration is effectively prevented, and the polycarbonate is suitable for a 3D printing material.
Owner:东莞市盈合精密塑胶有限公司

Shrinkage and looseness resisting casting method of air cylinder cover castings

InactiveCN110102712AEquilibrium solidification temperature fieldLow shrinkageFoundry mouldsFoundry coresCylinder headCooling effect
The invention mainly belongs to the technical field of engines, and particularly relates to a shrinkage and looseness resisting casting method of air cylinder cover castings. The shrinkage and looseness resisting casting method includes the following steps that (1), a mold is manufactured; (2) an upper sand mold, a lower sand mold and a sand core are made; (3) coating is applied, and the sand coreis dried; (4) core setting is conducted, and four internal chillers are placed on the corresponding position of the upper sand mold; (5) mold assembling is conducted, and a sand box is tightened; (6)iron liquid is cast; and (7) unpacking, clearing, inspection and warehousing are conducted. The iron liquid is injected into the bottom, a balanced solidification molding process is conducted, the casting solidification temperature field is balanced, a second sand core is a resin sand core made from chromite sand and quartz sand in a mixed mode, and comprises a first chiller and a second chiller,through the structure, the heat absorption and cooling effects of the sand core are greatly improved, the temperature field in the solidification process of the casting is balanced, the purpose of balanced solidification is achieved, the probability of shrinkage and looseness of the castings in zones which are prone to shrinkage and looseness is decreased, according to the process, the position is rare shrunk and loosened after a year of machining, and the overall qualified rate of the castings reaches 95% or above.
Owner:ZICHAI POWER CO LTD

Method for preparing polyacrylonitrile-based carbon fiber precursors without skin-core structure

The invention provides a method for preparing polyacrylonitrile-based carbon fiber precursors without a skin-core structure and belongs to the technical field of carbon fiber precursors. The method comprises the followings steps of: evenly mixing water or alcohol compounds and an organic solvent, adding polyacrylonitrile resin in the mixed solution, performing the heated swelling dissolution treatment, and filtering the mixed solution to obtain polyacrylonitrile spinning solution; and ageing the polyacrylonitrile spinning solution, performing spraying and extrusion to obtain primary precursors, and performing water-washing stretching, second-level hot water stretching, drying densification and saturated steam stretching of the primary precursors in sequence to obtain the polyacrylonitrile-based carbon fiber precursors. By the method, the good-quality polyacrylonitrile-based carbon fiber precursors having the advantages of no skin-core structure, less defects, small fiber number and high strength can be mass produced in large scale in the conventional industrialized spinning equipment, and the production cost can be effectively lowered.
Owner:SHANGHAI JIAO TONG UNIV

Preparation method for complex-shape niobium-based ODS (oxide dispersion strengthening) alloy

The invention relates to a preparation method for complex-shape niobium-based ODS (oxide dispersion strengthening) alloy by taking high-energy ball-milled niobium-based ODS alloy powder as a raw material and adopting a laser rapid prototyping technology, belonging to the technical field of refractory metal preparation. The method comprises the following steps of firstly obtaining niobium-based ODS alloy powder through a mechanical alloying technology, then depositing the niobium-based ODS alloy powder layer by layer by controlling the motion of a laser beam through two-dimensional plane information on the basis of establishment of three-dimensional model and layering slicing treatment to obtain a niobium-based ODS alloy powder green body, and finally completely compacting the niobium-based ODS alloy powder green body through hot isostatic pressing, so as to obtain complex-shape niobium-based ODS alloy parts. The method has low cost, can be used for preparing complex-shape parts rapidly and efficiently, and is applicable to final forming of niobium-based ODS alloy which is difficult to process and has high performance; the parts have high compactness, small, uniform and stable fast solidification structure, and excellent comprehensive mechanical property; and the material use ratio is high, the manufacturing period is short, and the cost is low.
Owner:UNIV OF SCI & TECH BEIJING

Method for producing large-size disc-type cast iron parts by means of lost foam casting

The invention discloses a method for producing large-size disc-type cast iron parts by means of lost foam casting, and belongs to the technical field of lost foam casting. By implementing the technical scheme comprising the steps of bead selecting, prefoaming, drying and curing, model making, model drying, connecting and combining, staining and drying, combination splitting, dry sand compacting, negative-pressure sucking, negative-pressure pouring and taking out and cleaning, the problems that the cast part surface has gaps due to the fact that a lost foam model is improper in bead selection,insufficient in model strength and large in gas generation volume and deformation in the casting production process, and the size is unqualified due to deformation are solved, and the problems such asslag blowholes, shrinkage porosity and shrinkage cavities which are generated due to the fact that cast part model combustion is insufficient, iron liquid model filling is unstable, iron liquid solidification is unbalanced, and the pressure maintaining time is insufficient are solved. According to the method, conception is novel, layers are clear, operation is easy and convenient, and implementation is easy; in addition, the product parts produced through casting are high in stability and production rate and have the propagable practical value.
Owner:FIRST TRACTOR

Method for removing shrinkage cavity and loosening of master alloy bar in vacuum smelting

The invention belongs to the technical field of smelting, and specifically relates to a method for removing a shrinkage cavity and loosening of a master alloy bar in vacuum smelting. The method is characterized in that a steel ingot mold is heated, so that the temperature difference between the steel ingot mold and hot metal can be reduced; the cooling and solidifying speed of the hot metal can bedecreased; the flowability of a metal melt is improved; the heat in a casting ingot can be timely transferred to the surface, and the inside can be quickly solidified, so that the shrinkage cavitiesin the middle part and the center part of a master alloy can be decreased, and all parts of a master alloy casting ingot can be sequentially solidified from bottom to top while being uniformly solidified to the maximum; the shrunk early-solidified parts at the lower parts can be supplemented through upper hot metal, so that the upper shrinkage cavities and loosening can be reduced. The method is mainly suitable for a high-temperature alloy and a master alloy and can also be popularized to other alloys subjected to vacuum induction smelting.
Owner:JINCHUAN GROUP LIMITED

Solidification forming device suitable for manufacturing aramid III fibers through dry jetting and wet spinning method

ActiveCN103498207ASolidify continuously and evenlyUniform and stable solidificationArtificial thread manufacturing machinesWet spinning methodsSpinningAramid
The invention discloses a solidification forming device suitable for manufacturing aramid III fibers through a dry jetting and wet spinning method. The solidification forming device comprises a solidification plate and a U-shaped solidification pipe, wherein the solidification plate is mainly composed of a solidification plate base, a sealing gasket, a solidification liquid distribution net, a solidification plate cover and an overflow tube, the U-shaped solidification pipe is mainly composed of a U-shaped pipe, an adjusting pipe and a fiber outlet pipe, one end of the U-shaped pipe is connected with the solidification plate, and the other end of the U-shaped pipe is movably connected with the adjusting pipe. The height difference between a liquid inlet of the U-shaped solidification pipe and a liquid outlet of the U-shaped solidification pipe can be adjusted according to the requirement for the spinning speed. Rapid and uniform solidification of aramid III nascent fibers can be achieved through the solidification forming device, the spinning speed of the aramid III fibers can be remarkably improved, production efficiency is improved, meanwhile, the manufactured fibers are good in quality, small in the number of burrs and neater in appearance, and due to the fact that the device is small in size and compact in structure, modularized manufacturing and replacement can further be achieved.
Owner:CHINA BLUESTAR CHENGRAND CO LTD

Alloy filling device for pipe bending and filling method thereof

The invention discloses an alloy filling device for pipe bending. The alloy filling device comprises a control system, a low temperature alloy fusion bath, an alloy filling device body, a water bath device comprising a water bath with the water temperature controlled from 30 DEG C to 35 DEG C, a rotating work table and a press machine. A control switch electrically connected with the control system and used for controlling the flow of low temperature alloy is arranged at the discharge port of the alloy filling device body. The rotating work table is arranged in an inclined mode, the included angle between the plane where the rotating work table is located and the horizontal direction ranges from 15 degrees to 30 degrees, and a motor drives the rotating work table to rotate. A plurality of stations where pipe blanks are placed are arranged on the rotating work table in the circumferential direction, the station for filling in the rotating work table is located right below the discharge port, and the station for machining in the rotating work table is located close to the press machine. The rotating work table and the to-be-filled pipe blanks at the station for filling are soaked in the water bath. The alloy filling device has the advantages that the structure is compact, the temperature control effect is better, the low temperature alloy filling effect is better, the cooling mode is more reasonable, and the rejection rate of pipe bending can be controlled better.
Owner:NINGBO SIMING AUTOMOBILE TECH

Anaerobic microorganism separation device

The invention relates to an anaerobic microorganism separation device. The device comprises a shell, a plurality of test tube rotating assemblies rotationally assembled in the shell, a test tube supporting frame matched with the test tube rotating assemblies and used for supporting anaerobic test tubes, a relative rotating assembly capable of relatively rotating to drive the test tube rotating assemblies to rotate, a driving motor used for driving components in the relative rotating assembly to relatively move, and an ice chamber arranged in the shell; and each test tube rotating assembly comprises a concave test tube support used for clamping the bottom of the anaerobic test tubes, an assembly rotating wheel coaxially arranged with the test tube support, and an assembly rotating shaft used for coaxially installing the test tube support on the assembly rotating wheel, wherein the relative rotating assembly drives the test tube rotating assemblies to rotate through the assembly rotatingwheel. The device replaces an artificial tube rolling, can roll a plurality of anaerobic test tubes at the same time, and avoids the problem of uneven coating of a culture medium. The ice chamber isbeneficial to rapid condensation of the melted culture medium with bacteria so as to improve the tube rolling efficiency.
Owner:HUANGHUAI UNIV
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