The invention provides a process for
casting a thick and large nodular
cast iron valve plate. The process comprises the following steps of: (1) manufacturing a mould; (2) manufacturing a
casting mould and a sand core; (3)
drying and integrating; (4)
smelting; (5) pouring; and (6) shaking out and cleaning. In the process, a large number of external chilling blocks and sand separation chilling blocks are used on upper and lower surfaces of a
casting for chilling, appropriate placing positions and thickness are selected, and shrinkage cavity and
shrinkage porosity of the casting are effectively avoided; meanwhile, a good
graphite balling state is ensured by quickly chilling, a feeding head is avoided, the casting is easy to clean, 5 percent of molten iron using amount is saved, and production cost is reduced; a semi-closed casting
system is adopted by a casting
system, an ingate is uniformly distributed around the casting mould, and the casting mould is slightly scoured, and a good residue stopping effect is achieved; and under the action of chilling of chilling blocks, the thick and large nodular
cast iron casting which is smelted by a
cupola furnace is good in moulded surface, and meets production requirements, offscourings and sand are avoided, and process yield is improved by 5.9 percent.