The invention provides a process for preparing
sendust cores with magnetic permeability of Mu=26, which comprises steps of a) taking proper
sendust for disintegrating at high speed, b) adding passivant when
roasting to a temperature of 30DEG C-80DEG C, adding
silicone grease and insulating compound when
roasting to a temperature of 200DEG C-400DEG C, then continuing
roasting till being dried, c) granulating, namely adding binder of 1-12% in
powder mixture prepared via step b), screening after
grinding up to obtain grain size of 60-150 meshes, d) adding lubricating agent, e) press-forming, f)
heat processing to obtain targeted products. The invent has the advantages that 1 production cost is largely reduced by employing
sendust with low price, 2 the method of disintegrating at high speed is employed, which enables the
powder after being press-formed has perfect
frequency characteristic,
inductance property and high quality factor, and 3) the prepared
magnetic powder cores with magnetic permeability of 26 Mu has lower iron core loss and perfect
direct current bias field performance.