The invention discloses an
electrochemical machining method of a horn-shaped micro hole array. The
electrochemical machining method comprises the following steps of: manufacturing an upper electric insulation template, an auxiliary
anode and a lower electric insulation template, wherein the upper electric insulation template, the auxiliary
anode and the lower electric insulation template have thesame number of holes, the same arrangement way and the structural characteristic of the through hole cluster, and the axial section of each hole of the through hole cluster of the upper electric insulation template and the through hole cluster of the lower electric insulation template is an
isosceles trapezoid having a shorter upper bottom edge, a longer lower bottom edge and bottom angles of 30-70 degrees; laminating and stacking up the upper electric insulation template, a workpiece, the auxiliary
anode and the lower electric insulation template closely in order; aligning the axes of all the corresponding through holes; connecting an upper tool
cathode and a lower tool
cathode with the negative pole of a power supply, and connecting the workpiece with the positive pole of the power supply; and introducing passive
electrolyte into an
electrolyte channel, and switching on the power supply to perform
electrochemical machining. According to the invention, complex and multifarious processes of
coating photoresist, exposing, removing the
photoresist and the like in an
electroforming process are got rid of, the
processing efficiency is enhanced, the production cost is reduced, and the electrochemical
machining method is more helpful for realizing one-step forming and
batch production of the hole cluster with the horn-shaped hole sections.