4307 results about "Injection molding process" patented technology

A golf club that is preferably made from fiber-reinforced plastic composite by an injection molding process. The preferred golf club head includes a striking face for striking a golf ball, an outer periphery, a cavity formed between the outer periphery and the back of the striking face, a sole enclosing the bottom portion of said cavity, and at least one elongate power bar extending across the cavity from the striking face to the outer periphery. The sole is preferably integrally formed with the face plate and outer periphery. The cavity of the golf club head opens to the top of the club head. Each elongate power bar separates the cavity into receptacles. Inserts may be placed within the receptacles for aesthetic, aerodynamic, acoustic, and other purposes.

A mask that communicates a flow of breathing gas with an airway of a user is formed by a two-shot injection molding process. The mask includes a mask body and a mask seal member, at least a portion of which is molded to the mask body by a two-shot injection molding process while the mask body is cooling and incompletely cured. The mask seal member, or a portion thereof, is molecularly bonded to the mask body as a consequence of the two-shot injection molding process.

Various single-part catheter assemblies, multi-part integrated catheter assemblies, and methods and apparatus for making the same are disclosed. The single-part catheter assemblies include a catheter hub integrally formed with a catheter tube for insertion into the bloodstream of a patient. The multi-part integrated catheter assemblies include a catheter hub integrally formed to a catheter tube for insertion into the bloodstream of a patient. The catheter assemblies of the invention may be injection molded in a single step or in multiple steps by injecting flows of molten plastic into a cavity of molds provided herein such that the flows converge into an even distribution about the circumference of the sleeve. The mold may have a core pin designed to fit into the cavity. Through the use of the even distribution of flows, the core pin may be seated within the cavity in an untensioned manner. The catheter assemblies of the invention may be produced of a single material or of multiple materials.

The invention relates to a composition comprising a polymer and wood fiber composite that can be used in the form of a linear extrudate or thermoplastic pellet to manufacture structural members. The polymer and wood fiber composite structural members can be manufactured in an extrusion process or an injection molding process. The linear extrudate or pellet can have a cross-section of any arbitrary shape, or can be a regular geometric. The pellet can have a cross-section shape having a volume of at least about 12 mm3. Preferably the pellet is a right cylindrical pellet having a minimum radius of about 1.5 mm and a minimum length of 1 mm weighing at least 14 mg. The invention also relates to an environmentally sensitive recycle of waste streams. The polymer and wood fiber composite contains an intentional recycle of a waste stream comprising polymer flakes or particles or wood fiber. The waste stream can comprises, in addition to polymer such as polyvinyl chloride or wood fiber, adhesive, paint, preservative, or other chemical stream common in the wood-window or door manufacturing process, or mixtures thereof. The initial mixing step before extrusion of the composite material insures substantial mixing and melt contact between molten polymer and wood fiber. The extruded pellet comprises a consistent proportion of polymer, wood fiber and water. During the extrusion, water is removed intentionally to dry the material to a maximum water content of less than about 10 wt-% based on the pellet weight. To make a structural unit, the pellet is introduced into an extruder or injection molding apparatus wherein, under conditions of temperature and pressure, the composite pellet material is shaped into a useful cross-section. Alternatively, the extruded thermoplastic mass, in the form of a elongated linear extrudate without a pelletizing step, can be immediately directed after formation into an extruder or injection molding apparatus.

Material for a dental prosthesis consisting of fiber glass reinforced plastic. The material is used to produce a blank by means of a special injection-molding process, which can be worked by means of a machining process. A method and a device for determining the shape of a duplicate of a remaining tooth area to be provided with a dental prosthesis. The shape of the duplicate is determined, as is the shape of duplicate sections into which the duplicate has been divided, the determined data are stored and combined. A method and arrangement for producing a dental prosthesis. The shape of a duplicate (42) of a remaining tooth area to be provided with the dental prosthesis is determined by means of a shape determination device (110), the determined data are stored in the form of digital data (DD), and the dental prosthesis (143) is produced in a production machine (114), which is controlled by means of production data (FD). The shape determination device (110) and the production machine (114) are coupled by means of an EDP installation (118), which contains a memory unit for storing the digital data (DD) and performs the calculation of the production data (FD).

Disclosed are interfacially modified particulate and polymer composite material for use in injection molding processes, such as metal injection molding and additive process such as 3D printing. The composite material is uniquely adapted for powder metallurgy processes. Improved products are provided under process conditions through surface modified powders that are produced by extrusion, injection molding, additive processes such as 3D printing, Press and Sinter, or rapid prototyping.

The invention relates to a composition comprising a thermoplastic polymer and wood fiber composite that can be used in the form of a linear extrudate or thermoplastic pellet to manufacture structural members. The polymer, the fiber or both can be modified to increase compatibility. The wood fiber composite structural members can be manufactured in an extrusion process or an injection molding process. The linear extrudate or pellet can have a cross-section of any arbitrary shape, or can be a regular geometric. The pellet can have a cross-section shape having a volume of at least about 12 mm3. Preferably the pellet is a right cylindrical pellet having a minimum radius of about 1.5 mm and a minimum length of 1 mm weighing at least 14 mg. The invention also relates to an environmentally sensitive recycle of waste streams. The polymer and wood fiber composite contains an intentional recycle of a waste stream comprising polymer flakes or particles or wood fiber. The waste stream can comprises, in addition to polymer such as polyvinyl chloride or wood fiber, adhesive, paint, preservative, or other chemical stream common in the wood-window or door manufacturing process, or mixtures thereof. The initial mixing step before extrusion of the composite material insures substantial mixing and melt contact between molten polymer and wood fiber. The extruded pellet comprises a consistent proportion of polymer, wood fiber and water. During the extrusion, water is removed intentionally to dry the material to a maximum water content of less than about 10 wt-% based on the pellet weight. To make a structural unit, the pellet is introduced into an extruder or injection molding apparatus wherein, under conditions of temperature and pressure, the composite pellet material is shaped into a useful cross-section. Alternatively, the extruded thermoplastic mass, in the form of a elongated linear extrudate without a pelletizing step, can be immediately directed after formation into an extruder or injection molding apparatus.

A composition in the form of pellets comprising a thermoplastic and wood fiber composite material suitable for forming structural members as a replacement for wood in the manufacture of doors and windows. The composite has less than about 10 wt % water based on pellet weight and a Young's modulus of at least about 500,000. Structural members are typically formed from the composite in an extrusion or an injection molding process.

The present invention is directed to a gaming chip with a machine-readable symbol encoding a unique identifier for use in a casino environment and methods for producing the same. The present invention prints symbols and human-readable symbols onto a substrate where at least the symbol is machine-readable. The portions of the substrate having the printed symbols, human-readable symbols, or both can be formed into three-dimensional chip members such that the printed surfaces remain on the interior region of the chip member and readable from a region exterior to the gaming chip by a scanner or optical device. The chip members can be integrally formed into a gaming chip through the injection of filler material between the chip members. The injection molding process structurally and integrally bonds the respective chip members together.

Compositions of matter including articles derived from (a) from 5 to 99.99 wt % of a modified polybutylene terephthalate random copolymer that (1) is derived from polyethylene terephthalate and (2) contains a at least one residue derived from polyethylene terephthalate selected from the group consisting of antimony, germanium, diethylene glycol groups, isophthalic acid groups, cis isomer of cyclohexane dimethanol, trans isomer of cyclohexane dimethanol, sodium benzoate, alkali salts, napthalane dicarboxylic acids, 1,3-propane diols, cobalt, cobalt-containing compounds, and combinations thereof, and (b) from 0.01 to 95 wt. % of a member selected from the group consisting of (1) fillers, (2) a carboxy reactive component, (3) polyethyelene terephthalate, (4) a component including a polycarbonate and an impact modifier. The articles may be derived from various conversion processes, e.g., injection molding processes, extrusion processes, thermoforming processes, melt-blown process.

A method of manufacturing a multilayer or a monolayer plastic container is disclosed. The container has a barrier layer manufactured from (i) a polyester resin, preferably an aromatic polyester resin such as a polyethylene terephthalate, (ii) a polyamide material, preferably an aromatic polyamide material, and (iii) an oxygen scavenging material, preferably a transition method. The present invention also provides containers having a multilayer or a monolayer body. In the preparation of the barrier layer. a preform first is prepared by an injection-molding process wherein a preblend containing a diluent polyester, polyamide material, and an oxygen scavenging material is added to a base polyester during the injection molding process. The preform then is expanded to form a container.

A sturdy radio tag has an antenna and semiconductor chip tuned to low frequency, encapsulated using a low-temperature, low-pressure, low-viscosity injection molding process.

An injection molded rigid roof panel system for constructing pitched roof structures of the type affixed directly to roof trusses or rafters and needing no structural or supporting sheathing surface or moisture barrier. Comprised of no less than (23) standard roof panel components of varying shapes, sizes, colors and exposed surfaces replicating conventional roofing surfaces. Panels overlap, underlap and interlock by means of an array of shoulders, locating ribs and clearance channels creating a unitized roof system utilizing integral seals at the seams, subsurface water channels and self sealing, threaded fasteners whose molded-in, counter-bored holes are further sealed by composite plugs. Panels are produced by mixing, extruding and pelletizing a compound of over 60% recycled materials and encapsulating a semi-rigid fiberglass mesh sheet in the panels during the injection molding process producing a roofing product that is fire retardant, impervious to moisture, insects, ultraviolet rays and winds in excess of 130 mph.

A functional wafer of the present invention is disclosed to solve manufacturing difficulties involved in the production of optical elements such as polycarbonate ophthalmic lenses. The functional wafer may include a front layer, a functional layer, and a back layer, whereas the front layer and the back layer are bonded to the functional layer with or without additional adhesive. Said functional layer is smaller than at least the front layer by about 0.5 mm to 5 mm along the perimeter edge. A functional wafer of this construction can be conveniently and effectively incorporated into a lens through an insert injection molding process, in which said back layer will be in contact with the lens material.

Ammunition having an integrally formed, polymeric casing is provided. Plastic casings for ammunition may be made using injection molding processes for combat ammunition, target ammunition and blanks. The casings, in one embodiment, include a hollow tubular member with an open end and a closed end having an aperture for a primer cap. The base of the casing includes a conical shape within the tube that narrows toward the base. An annular groove and an annular rim are disposed about an outer periphery of the base. Plastic casings may be utilized for ammunition cartridges used in pistols, rifles and shotguns, and are lighter and less expensive to manufacture than traditional brass casings. Further, the polymeric casings may include any desired colorants to distinguish different calibers of ammunition by color, and the spent casings may be recyclable.

A ladder strap (150) is made by joining—for example, by co-molding—a first, relatively supple material, defining a lower strap portion (155) with a second, relatively hard material defining an upper strap portion (165). The teeth (167) of the ladder strap are comprises substantially of the harder, second material. In a preferred embodiment, the first and second materials are thermoplastic urethanes, and the co-molding is done using an injection molding process. The co-molding process may be accomplished with co-injection, wherein the two materials are injected at about the same time, or the first material may be injected into a first mold cavity and allowed to partially set, after which the cavity is modified to accommodate the second material.

A light guide plate and method for fabricating the same are proposed. An injection molding process is performed to form at least an arc-shaped first opening portion on the light guide plate, so that a concave lens structure is formed on an edge of the first opening portion to be in line with a light source. By such arrangement, the concave lens structure can direct light and achieve a uniform light dispersion effect.

A leadframe-based housing for a surface-mountable component, particularly a radiation-emitting component. The leadframe-based housing comprises electrical connector strips and at least one chip mounting area. One of the connector strips includes an injection aperture that enables a leadframe-based housing to be produced with a very small thickness in an injection molding process. A method for producing such housings is further specified.

An enhanced catheter introducer and method for making the same are disclosed. The catheter introducer may have a splittable sleeve assembly configured to be inserted into a blood vessel with a cannula. The cannula may then be removed, and a catheter may be inserted into the sleeve assembly. The sleeve assembly may be removed from the catheter by pulling handles of the sleeve assembly in different directions to split the sleeve assembly into two pieces. The sleeve assembly may have failure zones that enable the sleeve assembly to be easily split; the failure zones may take the form of thinned regions running along the length of the sleeve assembly. The sleeve assembly may be injection molded with a single step by injecting flows of molten plastic into a cavity of a mold such that the flows converge into an even distribution about the circumference of the sleeve. The mold may have a core pin designed to fit into the cavity. Through the use of the even distribution of flows, the core pin may seat within the cavity in an untensioned manner.

The present invention relates to improving the after-cooling process of preforms from the injection molding process in respect to its efficiency and its economy.

By providing an elongated profile which incorporates a plurality of indentations formed therein, a load bearing / cushioning / supporting element is realized. By employing this construction, the element accommodates large strain under force, and shows good resiliency and repeated recovery. The element can be produced from a continuous extrusion process with immediate manipulation to re-shape the extrusion profile, or secondary thermal forming process which follows the extrusion process, or blow molding process, or injection molding process.

A precision cassette plate, which is an integral component of a mold assembly in an injection molding system, is designed to secure a predetermined number of components fabricated in an injection molding process. The precision cassette plate is designed with two pre-alignment holes and two precision position anti-rotational features that guarantee accurate placement of the precision cassette plate each time at each stage of the manufacturing / assembly process.

The invention relates to a composition comprising a polymer and wood fiber composite that can be used in the form of a linear extrudate or thermoplastic pellet to manufacture structural members. The polymer and wood fiber composite structural members can be manufactured in an extrusion process or an injection molding process. The linear extrudate or pellet can have a cross-section of any arbitrary shape, or can be a regular geometric. The pellet can have a cross-section shape having a volume of at least about 12 mm3. Preferably the pellet is a right cylindrical pellet having a minimum radius of about 1.5 mm and a minimum length of 1 mm weighing at least 14 mg. The invention also relates to an environmentally sensitive recycle of waste streams. The polymer and wood fiber composite contains an intentional recycle of a waste stream comprising polymer flakes or particles or wood fiber. The waste stream can comprise, in addition to polymer such as polyvinyl chloride or wood fiber, adhesive, paint, preservative, or other chemical stream common in the wood-window or door manufacturing process, or mixtures thereof. The initial mixing step before extrusion of the composite material insures substantial mixing and melt contact between molten polymer and wood fiber. The extruded pellet comprises a consistent proportion of polymer, wood fiber and water. During the extrusion, water is removed intentionally to dry the material to a maximum water content of less than about 10 wt-% based on the pellet weight. To make a structural unit, the pellet is introduced into an extruder or injection molding apparatus wherein, under conditions of temperature and pressure, the composite pellet material is shaped into a useful cross-section. Alternatively, the extruded thermoplastic mass, in the form of an elongated linear extrudate without a pelletizing step, can be immediately directed after formation into an extruder or injection molding apparatus.

The present invention provides a mascara brush, which is manufactured through a double injection molding process, thus reducing production costs and enhancing workability and productivity. The mascara brush of the present invention includes a bristle part (120), for applying mascara to eyelashes, and a comb part (130) for tidying the eyelashes. The bristle part has a cylindrical brush body (110) and bristles (121), which are formed around the brush body through an injection molding process. The comb part is formed such that part of the comb part is embedded in the brush body. The bristle part and the comb part are formed through double injection molding. Furthermore, each bristle may have branches to thus have a snowflake shape, thus increasing its ability to absorb mascara.

This invention relates to the post-formation processing of extruded or injection molded profiles in an economic manner without the need to purchase a blow molding machine, yet still effect post-formation radial expansion or contraction by the application of sufficient degree of heat or the performing of the operation sufficiently quickly to permit the utilization of the retained latent heat from the extrusion or injection molding process.