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135results about How to "Predicted service life" patented technology

Method and apparatus to predict the remaining service life of an operating system

A method and computer-based apparatus for monitoring the degradation of, predicting the remaining service life of, and / or planning maintenance for, an operating system are disclosed. Diagnostic information on degradation of the operating system is obtained through measurement of one or more performance characteristics by one or more sensors onboard and / or proximate the operating system. Though not required, it is preferred that the sensor data are validated to improve the accuracy and reliability of the service life predictions. The condition or degree of degradation of the operating system is presented to a user by way of one or more calculated, numeric degradation figures of merit that are trended against one or more independent variables using one or more mathematical techniques. Furthermore, more than one trendline and uncertainty interval may be generated for a given degradation figure of merit / independent variable data set. The trendline(s) and uncertainty interval(s) are subsequently compared to one or more degradation figure of merit thresholds to predict the remaining service life of the operating system. The present invention enables multiple mathematical approaches in determining which trendline(s) to use to provide the best estimate of the remaining service life.
Owner:BATTELLE MEMORIAL INST

Device and method for monitoring friction and corrosion fatigue damage to twisted type lifting steel wire rope of super deep vertical shaft

The invention discloses a device for monitoring friction and corrosion fatigue damage to a twisted type lifting steel wire rope of a super deep vertical shaft. The device comprises a supporting system, a tension-tension fatigue system, a constant-temperature corrosion system, a dynamic loading system and a monitoring system, wherein the supporting system supplies supporting to the tension-tension fatigue system, the constant-temperature corrosion system, the dynamic loading system and the monitoring system; the fatigue steel wire rope to be monitored is provided with a fatigue load supplied by the tension-tension fatigue test system in the horizontal direction, a dynamic contact load supplied by the dynamic loading system in the vertical direction, and a constant-temperature corrosion environment supplied by the constant-temperature corrosion system respectively; the monitoring system monitors the fatigue load, the dynamic contact load and a change of friction force on the fatigue steel wire rope. The device can realize the friction and corrosion fatigue damage to steel wire ropes on adjacent twisted layers of a twisted type lifting machine of the super deep vertical shaft under different temperatures, corrosion solutions, different dynamic tensile loads and different dynamic contact load parameters and dynamically monitor the damage.
Owner:CHINA UNIV OF MINING & TECH

Method for testing dynamic adhesion property of vulcanized rubber/steel wire cord

The invention relates to a method for testing the dynamic adhesion property of a vulcanized rubber / steel wire cord. The method can be used for determining the anti-fatigue property of a vulcanized rubber / steel wire cord composite material under different tensile deformations, reciprocating strokes, fatigue cycles, fatigue frequencies and temperatures, determining the change of the adhesion strength under different fatigue conditions via an electronic tension tester, and inspecting the evolvement rule of the dynamic adhesion property of the vulcanized rubber / steel wire cord. The method is simple and reliable, low in investment, high in efficiency and good in repeatability. The method disclosed by the invention is mainly applied to the field of the vulcanized rubber / steel wire cord composite material which are used for tires, conveying belts and the like, also can be used for evaluating the dynamic adhesion properties of a rubber / fibre cord and a rubber / single steel wire, and especially can be used for simulating the service environment of the tire carcass rubber / steel wire cord during the running process of a tire well, so that a reference for designing a safe, durable and high-performance tire and predicating the service life of the tire is provided.
Owner:QINGDAO UNIV OF SCI & TECH

Precise modeling method of gear considering microcosmic modification and actual machining error

The invention provides an accurate modeling method of a gear considering microcosmic modification and actual machining error. The method firstly derives the necessary parameters of the gear and the cutter required in the modeling process. According to the actual detection of gear tooth profile and actual detection of helix, the average tooth profile trace and the average helix trace of gear are obtained. According to the actual detection of tooth profile and the actual detection of helix waviness, tooth profile shape deviation and helix shape deviation are obtained. According to the results ofradial runout and tooth pitch deviation detection, the eccentricity of the gear and the offset of the actual tooth profile are obtained. In three-dimensional software, the actual involute, the actualbase circle helix and the tooth root transition curve are plotted, and the tooth profile offset array is carried out. Finally, in the software, the surface is scanned, trimmed and merged, the tooth alveoli are removed, and the precise three-dimensional model is obtained after shifting the array. The gear model established by this method can simulate the meshing state of the actual machined gearsand predict the failure form and service life of the gears.
Owner:CHINA FIRST AUTOMOBILE

Wear prediction method for shield tunneling hob

The invention discloses a wear prediction method for a shield tunneling hob. The wear prediction method for the shield tunneling hob comprises the following steps that a unit displacement wear loss caused by a plastic removal mechanism, a unit displacement wear loss caused by a brittle fracture mechanism, a unit displacement wear loss caused by adhesive wear, a unit displacement wear loss caused by fatigue wear, a rock breaking arc length generated when a point on the front side of the hob rotates by one circle, a spatial rock breaking arc length generated when a point on the side face of thehob rotates by one circle, a normal cutting force of the hob, and a horizontal force borne by the hob are acquired; the radial wear and wear size of the front side of a hob ring caused when the hob rotates by one circle are worked out; the wear loss and wear size of the side face of the hob ring caused when the hob rotates by one circle are worked out; the four wear losses are multiplied by corresponding fitting coefficients, and the products are added to obtain the wear size of the front side and the wear size of the hob ring; and a wear prediction model is generated, and the wear is predicted. By the adoption of the wear prediction method, the service life of the shield tunneling hob can be predicted, the prediction precision can be improved, and the problems of severe wear of the hob and frequency opening of a bin are solved.
Owner:SOUTHWEST PETROLEUM UNIV

LED-lamp accelerated-life on-line detection equipment

LED-lamp accelerated-life on-line detection equipment belongs to the reliability detection field of a semiconductor device. In order to solve a problem in the prior art, the invention provides the equipment. The equipment comprises a test box body, a lamp clamp apparatus, an external connection integrating sphere system, a control host and a computer, wherein the test box body comprises an optical measurement channel and a temperature applying unit; the optical measurement channel is located at a connection position of the test box body and the external connection integrating sphere system; the lamp clamp apparatus is arranged in the test box body and is a positive-negative 360-degree rotary type multi-station independent lamp bracket; a detected LED lamp sample is installed on the lamp clamp apparatus; the external connection integrating sphere system is tightly connected to the test box body and there is no light leakage, and a thermal-insulation vacuum-pumping double-layer glass tube is arranged in the external connection integrating sphere system; the control host is connected to the test box body, the external connection integrating sphere system and the computer through a data line respectively and is used for controlling setting of an acceleration temperature of the test box body and setting of a test parameter of an external connection integrating sphere; and the computer is used for displaying on-line data of the control host in real time. By using the equipment, performance of a LED lamp product can be rapidly shown.
Owner:CHANGCHUN INST OF OPTICS FINE MECHANICS & PHYSICS CHINESE ACAD OF SCI

Experimental device applied to simulating high-temperature fused salt washout environment

The invention discloses an experimental device applied to simulating a high-temperature fused salt washout environment. The experimental device comprises an air compressor, a rotor flow meter, a spray gun, a material storage tank, a sand blasting box, a test sample frame, an electromagnetic heater, an angle gauge and a water tank, wherein the air compressor is connected with the rotor flow meter through a pressure-resistant flexible pipe, the rotor flow meter is connected with the spray gun through a pressure-resistant flexible pipe, the material storage tank is arranged above the spray gun and communicated with the spray gun, a nozzle integrally connected with the spray gun is arranged in the sand blasting box and close to the front end of an inlet of the sand blasting box, the test sample frame, the electromagnetic heater and the angle gauge are all arranged in the sand blasting box, the test sample frame is fixedly arranged in the middle position of the sand blasting box, the test sample frame is provided with a movable guide rail, the electromagnetic heater and the angle gauge are arranged above the test sample frame, a test sample is placed on the electromagnetic heater, the angle gauge is used for adjusting the angle direction of the test sample, and the water tank is communicated with the sand blasting box through a water pipe. The experimental device disclosed by the invention has quick temperature rise speed and good thermal insulation effect; furthermore, adjustable variables can be used for predicting service life of a coating layer by accelerating corrosion.
Owner:GUANGXI UNIV

Marine cable aging performance testing method

The invention discloses a marine cable aging performance testing method. The marine cable aging performance testing method comprises the following steps: selecting two common marine cables, namely, anethylene propylene rubber insulation cable and a natural butadiene styrene rubber insulation cable; carrying out a thermal aging test on the cables at the temperatures of 120 DEG C, 140 DEG C and 160DEG C; carrying out a direct-current voltage-withstand test on the aged cable, and measuring the leakage currents and the insulation resistance of the cable in air and water; carrying out judgment and statistics on the changes of the measured leakage currents and insulation resistance of the cable; analyzing the service life trend of the cable by measuring the mechanical performance of the cable;measuring the tensile strength and the breaking elongation rate of the aged cable by using a stretching instrument according to analyzed data; analyzing and arranging measured data, carrying out screening through a comprehensive comparison method, selecting the change trend with the high breaking elongation rate, and selecting and using an evaluation parameter which serves as the service life ofthe cable; and comparing the selected evaluation parameter with the national standard and the actual application, thereby judging whether the cable can continue to work continuously or not.
Owner:南京荣港电气技术有限公司

Device and method for measuring humidity physical properties of porous materials

The invention discloses a device and a method for measuring humidity physical properties of porous materials. The device comprises a high-humidity test cabinet, a low-humidity test cabinet, a saturation system, a temperature control system and a data acquisition system. The device and the method have the advantages that the problems of deterioration of the heat-insulation performance of existing porous materials and diversified adverse effects due to accumulation of moisture in service procedures can be solved by the aid of the device and the method; the device for measuring the humidity physical properties of the porous materials comprises a system for testing water vapor effective diffusion coefficients and isothermal moisture absorption curves of the porous materials under the conditions of different temperatures and different types of relative humidity, accordingly, the water vapor effective diffusion coefficients and the isothermal moisture absorption curves of the porous materials under the conditions of the different temperatures and the different types of relative humidity can be obtained, the humidity physical properties and heat and moisture coupled transfer conditions of the porous materials can be comprehended, service conditions of the porous materials under different working conditions can be ultimately estimated, the service lives of the materials can be predicted, and unfavorable effects due to excessively high humidity can be prevented.
Owner:CHINA JILIANG UNIV

Method for predicting service life of polystyrene material by using sun tracking condensation accelerated aging test

The invention discloses a method for predicting the service life of a polystyrene material by using a solar tracking condensation accelerated aging test. The method comprises the following steps: carrying out a sun tracking condensation accelerated aging test on a polystyrene material in any selected region; and establishing an environment severity model, and calculating the acceleration multiplying power of the sun tracking condensation accelerated aging test relative to the natural aging of the PS in the actual use area based on the environment severity model so as to predict the service life of the PS material in the natural environment of the actual use area. According to the method, an environment severity model is adopted; the accelerated multiplying power of the accelerated aging test relative to any region can be calculated, the service life of the PS material in any region can be predicted through one-time sun tracking condensation accelerated aging test of the PS material inany selected region, the test workload can be effectively reduced, and the accuracy of service life prediction can be improved.
Owner:CHINA NAT ELECTRIC APP RES INST

Polymer-based composite fatigue life prediction method based on mesomechanics

The invention discloses a polymer-based composite fatigue life prediction method based on mesomechanics. The performance research object of a polymer-based composite is determined, and the performanceresearch object comprises fibers, a base and a fiber-base interface; according to the constitutive relation and the S-N curve of the performance research object, an equivalent volume unit model is repeatedly stacked to construct an equivalent regular fiber array; the multi-axis time-varying mesoscopic stress of the polymer-based composite laminate under the action of the static load and the fatigue load is determined by utilizing the unit body model; the given mesoscopic stress of each performance research object is converted into an equivalent average stress and an equivalent stress amplitude; according to the equivalent average stress and the equivalent stress amplitude, the cycle index of fatigue failure is obtained in combination with a creep rupture kinetic model, and an equivalent life diagram is established for predicting the creep/fatigue life. The method is beneficial for people to effectively predict the service life of the equipment made of the polymer-based composite, so that the method has guiding significance for normal and efficient use of the equipment.
Owner:烟台宏远氧业股份有限公司

Method for constructing three-dimensional abrasion map of copper-based powder metallurgy wet friction material

The invention relates to the technical field of a friction material for a clutch and in particular provides a method for constructing a three-dimensional abrasion map of a copper-based powder metallurgy wet friction material. The method comprises the following steps: (1) carrying out friction-wear testing on the copper-based powder metallurgy wet friction material processed into a narrow band by use of a disc-to-disc friction braking testing machine according to the similarity principle to acquire the primary data of the material; (2) performing numerical treatment on the primary data to obtain source data for constructing the three-dimensional abrasion map; (3) carrying out interpolation processing on the source data by use of MATLAB software to construct the three-dimensional abrasion map of the copper-based powder metallurgy wet friction material by use of the speed, the load and the abrasion loss as coordinate parameters. According to the method, the change rule of the abrasion loss of the copper-based powder metallurgy wet friction material along with the speed and the load can be acquired based on the constructed abrasion map, the abrasion loss and the service life of the copper-based powder metallurgy wet friction material can be predicted under different working conditions and the method has important engineering application value and the theoretical guiding significance.
Owner:CENT SOUTH UNIV

Engineering structure damage remote monitoring and early warning method and system

The invention discloses an engineering structure damage remote monitoring and early warning method and system, and the method comprises the steps: carrying out the vulnerability analysis of an engineering structure according to the existing engineering investigation data at the early stage of the operation of the engineering structure, and arranging a vibration sensor at a vulnerable part; duringoperation, collecting a power response signal; performing frequency domain integration and wavelet packet energy spectrum analysis on the dynamic response signal, establishing a quantitative evaluation damage criterion, and judging a structural damage position and a damage degree; in the later maintenance period, establishing a quantitative visual three-dimensional structure damage image by calling the structure damage data stored in the operation period; and meanwhile, adopting a multi-layer neural network algorithm to analyze the structural damage data, predicting the remaining service lifeof the engineering structure, and when the remaining service life is smaller than a set threshold value, triggering an alarm immediately. Therefore, accurate dynamic real-time monitoring of the damagedegree of the structure and instant early warning before failure of the engineering structure are realized, and theoretical and technical guarantee is provided for operation and maintenance of the engineering structure.
Owner:CHENGDU SHANDI HUANAN DISASTER PREVENTION AND DAMAGE REDUCTION TECHNOLOGY CO LTD

Method for evaluating friction and wear performance of valve and predicting service life under simulating working conditions

The invention relates to a method for evaluating the friction and wear performance of a valve and predicting the service life under simulating working conditions. By simulating the actual working condition environment in combination with the mature sensing technology, the variation conditions of the operation torque are monitored through a torque sensor, and then the wear conditions of the valve are reflected; the pressure intensity variation of a closed containing cavity is monitored through a pressure sensor, and the static sealing performance of the valve is reflected; by recording the revolutions of a driver through a counter, through the relationship between the revolutions of the driver and the switching on and off frequency of the valve, the switching on and off frequency of the valve is calculated, and then the service life of the valve is predicted. By placing the practical use valve in an artificially-set working condition environment, the effect of simulating actual workingconditions is realized, the friction and wear performance of the valve is evaluated through torque and pressure intensity indexes, the service life of the valve is predicted according to the switchingon and off frequency index, the evaluating result and the predicting result are closer to the actual working condition results, and the accurate guiding effect on actual production is realized.
Owner:WUZHONG INSTR
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