The invention discloses an iron-containing
red mud coal-based direct reduction process and
system.
Drying and levigating are carried out on
red mud and high-volatile
coal, blending is carried out on the
red mud, the high-volatile
coal, a binder and a
metal aggregating agent according to the
mass ratio of 1: 0.25-0.35: 0.01-0.03: 0.01-0.03, water is added for
pelletizing after uniform mixing, carbon-containing
pellets with particle size being 20 mm-25 mm are obtained; and the carbon-containing
pellets are dried and then conveyed to a rotary
hearth furnace, reduction
roasting is directly carriedout, reducing is carried out on the red mud through H<2> generated through sufficient
pyrolysis of the high-volatile coal and H<2> generated through a carbon gasification reaction with H<2>O as a gasifying agent, the
hearth temperature is controlled to be 1250 DEG C-1280 DEG C, the
roasting time is controlled to be 30 min-35 min, and the red mud can be sufficiently reduced. According to the iron-containing red mud coal-based direct reduction process and
system, the red mud is efficiently reduced by adopting a
hydrogen metallurgy process, and the iron-containing red mud coal-based direct reduction process and
system have the advantages of high
hearth heat transfer efficiency, high
iron oxide reduction speed, high single-furnace capacity, high product quality and essential emission reduction.