The invention discloses a
system for predicating
ball mill grind size distribution by a fast Monte Carlo method and a method thereof, and the
system comprises a data acquiring module, a particle size
mass fraction calculating module, a representative particle
diameter calculating module, a
virtual particle number calculating module, a breaking rate calculating module, a breaking probability calculating module, a
grinding particle number calculating module and a size distribution calculating module; the method comprises the following steps of: setting the initial time (t=0) of the
ball mill, and acquiring relative data; calculating the
mass fraction of each particle size of each initial material; calculating the representative particle
diameter of each particle size; calculating the
virtual particle number of each particle size; calculating the breaking rate of each particle size; calculating the breaking probability of each particle size; acquiring the number of
grinding particles in each particle size after
grinding by the
ball mill; calculating grinded size distribution. In the
system and the method, many breaking events are allowed to occur in each time interval, thereby precisely observing a microscopic
grinding process and obtaining the size distribution change of the material in the ball mill before and after grinding.