The invention provides a rotary ultrasonic-assisted fine electrolytic
grinding and
broaching device and method. According to the rotary ultrasonic-assisted fine electrolytic
grinding and
broaching device and method, on the basis that a pre-formed hole is obtained through electrolytic drilling and
grinding by a fine electrolytic
machine tool, online tool-changing operation is conducted on the
machine tool to avoid positioning errors, axial
ultrasonic vibration is applied to a rotary spindle of the
machine tool, and electrolytic grinding and
broaching are conducted on the pre-formed hole througha high-frequency
pulse power supply. An
electrolyte is disturbed through the cavatition and enhanced
mass transfer effect of
ultrasonic vibration to promote separated-out gas and other electrolytic products in a
machining area to be discharged in time, so that the gas flow field and the gap
electric field are more uniform, and the
machining efficiency, the repeated
machining precision and the surface machining quality are improved. Slight removal of workpieces is achieved through the high-frequency
pulse power supply, so that the machining locality and the dimension
controllability are improved, and precise adjustment of matching between electrolytic machining and mechanical grinding is facilitated. By adoption of the rotary ultrasonic-assisted fine electrolytic grinding and broaching device and method, the
small hole machining precision and the surface machining quality are improved while the machining efficiency is ensured.