A process of manufacturing of segment for carbon
thrust bearing uses stainless-steel (SS) round bars / sheets / logs of suitable grade as
raw material. The SS round bars / sheets / logs undergo
cutting operation to
cut into SS billets. The billets successively undergo heating and hot
forging processes to form segments of desired shapes. Thereafter, the segment is subjected to heat treatment process i.e.
stress relieving, hardening and
tempering process successively for obtaining consistent and uniform
grain structure, mechanical properties and physical properties of segments which are cost-effective in terms of lower maintenance and lower handling efforts. After heat-treatment process, segment undergoes surface-finishing processes i.e.
grinding, lapping and
polishing successively for obtaining mirror like
surface finishing that gives greater anti-friction property and lower co-efficient of friction. The manufacturing process according to present invention yields consistent
grain structure, refine, dense and uniform
microstructure of segments which imparts optimum strength,
ductility,
toughness and resistance to
impact and fatigue.