A method of producing a complex shape in a workpiece includes the steps of: i)
grinding a workpiece at a maximum specific
cutting energy of about 10 Hp / in3·min with at least one bonded
abrasive tool, thereby forming a slot in the workpiece; and ii)
grinding the slot with at least one mounted point tool, thereby producing the complex shape in the slot. The bonded
abrasive tool includes at least about 3 volume % of a filamentary
sol-gel alpha-
alumina abrasive grain having an average length-to-cross-sectional-
width ratio of greater than about 4:1 or an
agglomerate thereof. A method of producing a slot in a metallic workpiece having a maximum
hardness value of equal to, or less than, about 65 Rc includes the step of
grinding the workpiece with a bonded abrasive tool at a
material removal rate in a range of between about 0.25 in3 / min·in and about 60 in3 / min·in and at a maximum specific
cutting energy of about 10 Hp / in3·min.