The invention discloses a method and
system for monitoring
rope arrangement faults of a drum steel
wire rope on the basis of
machine vision. An industrial camera is arranged on the back surface of a drum, the automatic calibration of internal parameters of a vision
system is finished by sampling static images of a designated marker, the industrial camera is used for performing continuous image sampling on the steel
wire rope arranged on the drum, and the horizontal coordinates of the center point of the steel
wire rope just wound on the drum in an image coordinate
system are acquired by virtue of a corresponding
image processing algorithm; according to the parameters obtained by the automatic calibration, the horizontal coordinates are converted into corresponding position coordinates in an actual coordinate system, so that the center distance between the steel wire
rope just wound on the drum and an adjacent steel wire
rope is calculated; and whether a fault happens is judged according to the center distance, and a fault
signal is transmitted to a monitoring center to give an alarm. Whether the drum steel wire rope has rope arrangement faults is quantitatively judged by virtue of the industrial camera, the
data processing and
error analysis are simple and convenient, the reliability is high, and the practicability is strong.