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141 results about "Wear measurement" patented technology

Common techniques of wear measurement include using a precision balance to measure the weight (mass) loss, profiling surfaces, or using a microscope to measure the wear depth or cross-sectional area of a wear track so as to determine the wear volume loss or linear dimensional change.

Spark identification tool-setting method and abrasive machining automatic system

The invention discloses a method for setting a tool through sparkle identification and an automatic system for grinding processing. The method and the system achieve the intelligent automatic control for the whole grinding process and accurately and reliably solve the problem of automatic tool setting, the problem of dimension compensation caused by the abrasion of a grinding wheel, and the problems of on-line dimension measurement and motion servo control in the grinding process. The method organically combines a vision technique, a PLC technique and a motion control technique, and provides a solution for solving the problems of tool setting, on-line dimension measurement and grinding wheel wear compensation by using the vision technique, and the problem of motion servo control by using the PLC technique and the motion control technique. The method makes use of the vision technique to automatically identify the operating condition contacted with a workpiece, and switch the operating condition to a grinding processing state instantly so as to solve the problem of automatic tool setting, thus the method can combine a plurality of mature correlation techniques to construct the automatic system which integrates detection and motion control. The method and the automatic system achieve the accurately automatic tool setting, solve the problems of the wear measurement and compensation of the grinding wheel, and open up a novel approach for fully automatic and intelligent control in the grinding process.
Owner:QIQIHAR HUAGONG MACHINE +1

Electronic aircraft braking system with brake wear measurement, running clearance adjustment and plural electric motor-actuator ram assemblies

An electrically actuated aircraft brake system and method which provides for brake wear measurement, brake running clearance adjustment, ram position-based control and improved construction and operation. Brake wear and running clearance measurement are obtained by analyzing the output of position sensing circuitry. The position sensing circuitry, preferably including a LVDT position sensor, is also used to determine braking load, a brake controller including circuitry for effecting displacement of one or more reciprocating rams to load a brake disk stack by a predetermined amount based on a present displacement value of the position signal obtained from the position sensor. The position sensor preferably includes a LVDT transducer connected between the reciprocating ram and a brake housing, and the motive device preferably includes a servo motor. Also provided is an actuator housing including a guideway for each ram, the guideway and ram having the same polygonal cross-section, whereby the ram nut is guided and restrained from rotation by the guideway as it is translated by a ball screw in threaded engagement with the ram nut for selective movement into and out of forceful engagement with the brake disk stack for applying and releasing braking force on a rotatable wheel. An electric motor is drivingly connected to each ball screw by a first gear integral with the ball screw, a second gear in mesh with the first gear, and a pinion on a rotating drive shaft of the electric motor.
Owner:THE BF GOODRICH CO

Steel-rail wear measurement device based on machine vision and grinding strategy method thereof

The invention provides a steel-rail wear measurement device based on machine vision, which comprises a main control panel, a power panel, a laser control panel, and a video panel. The power panel is used for providing a stable direct-current voltage for the main control panel, the laser control panel and the video panel. The laser control panel is electrically connected with two high-power lasers. The video panel is electrically connected with two CCD cameras. The main control panel is connected with the power panel, the laser control panel, and the video panel, and used for controlling the on-off and intensities of the two high-power lasers and controlling the shooting actions of the two CCD cameras. The invention also provides a grinding strategy method for steel-rail wear according to the measurement device. According to a planned grinding quantity, a proper grinding speed of a steel-rail grinding car, the grinding power, and the motor distribution of different angles are calculated, and the steel rail is grinded. The steel-rail wear measurement device based on machine vision has the beneficial effects that the planned grinding area of the steel rail on side can be calculated according to different zones, and shortcomings of large amount of labor, poor environment, low efficiency and the like of the measurement mode of manual and mechanical contact can be overcome.
Owner:中国铁路武汉局集团有限公司武汉大型养路机械运用检修段 +1

Turnout wear detection system and detection method based on structured light measurement

The invention provides a turnout wear detection system and detection method based on structured light measurement. The detection system comprises a detection system bearing platform, a support, a digital projector, an industrial camera, a computer, a turnout data measurement module, a turnout point cloud data processing module, a turnout curved plane reconstruction module and a contrast detection and data analysis module. The detection method comprises: acquiring turnout data to obtain three-dimensional point cloud data of a target turnout; simplifying and optimizing the point cloud data to reconstruct a continuous turnout three-dimensional curved plane model; and comparing the obtained turnout three-dimensional curved plane model with a same-model turnout standard CAD (Computer Aided Design) model to analyze and estimate turnout wear. By adopting the system and the method, errors caused by wear of contact measurement equipment and subjective influences caused by manual measurement are reduced; and acquired are continuous three-dimensional data, so that the turnout wear measurement is expanded from a limited section to any section, more comprehensive turnout wear information can be established, the turnout wear trend can be forecasted, and missing detection can be effectively prevented.
Owner:SOUTHWEST JIAOTONG UNIV

Method for measuring wear of numerical control milling cutting tool based on shape copying

The invention relates to a method for measuring wear of a numerical control milling cutting tool based on shape copying, and belongs to the field of wear measurement of numerical control milling cutting tools. The method comprises the following steps that: a workpiece material and a copying material are arranged on the same numerical control machine tool worktable; the initial shape of the cutting tool is copied on the copying material before experiment, namely a preset distance of the cutting tool is fed on the copying material along the axial direction of a main shaft of a machine tool, and the shape of the cutting tool is copied on the copying material; the copying material is a material which is easy to process and ignores the wear of the cutting tool; the processing material is processed according to a designed experiment proposal; at the same time, the shape of the worn cutting tool is copied on the copying material after the processing is finished each time; and all the wear geometrical element shapes of the cutting tool on the copying material are carried out mathematical processing and measurement after all the processing process is finished. The method introduces the shape copying into the wear measurement of the cutting tool, improves the utilization rate of the machine tool, and reduces the cost and time of the numerical control processing experiment. The wear measurement of the cutting tool is easily set, and the wear extent of the cutting tool can be obtained without needing stopping the machine tool.
Owner:NANJING UNIV OF AERONAUTICS & ASTRONAUTICS

Wear measuring method based on profile duplication of grooving and milling cutter

InactiveCN101804583AEliminate the effects of wear measurementsEasy to set upMeasurement/indication equipmentsNumerical controlBatch processing
The invention relates to a cutter wear measuring method based on the grooving and milling profile duplication, belonging to the cutter wear measuring field. The method is characterized by comprising the following steps of: installing a workpiece material to be processed and a duplicate material on the same numerically-controlled machine workbench; firstly duplicating the initial profile of a cutter on the duplicate material before experiment, that is, feeding the cutter on the duplicate material in a grooving and milling mode for a preset distance, wherein the duplicate material is a tractable material of which the wear on the cutter can be ignored; processing the workpiece material according to the experimental scheme, and duplicating the profile of the worn cutter on the duplicate material after each processing is completed; processing the cutter wear geometric element shape on the duplicate material, extracting characteristic values, designing a measurement scheme based on the measurement requirements of the characteristic values, and measuring on three coordinates measuring machines after all experimental schemes are finished. The invention can obtain the cutter wear amount without closing down the tool, and has the advantages of simple setting for the cutter wear measurement, less measurement data, simple processing and batch processing and measurement.
Owner:NANJING UNIV OF AERONAUTICS & ASTRONAUTICS

Ball-and-socket joint with sensor system and wear measurement method

The invention relates to a ball joint, eg for an axle system of a motor vehicle, and to a method for measuring wear on a ball joint. The ball and socket joint has an essentially annular or pot-shaped joint housing (1), in the essentially cylindrical interior of which a spherical bushing (2) is arranged. The ball (3) of the spherical journal (4) is slidably accommodated in the spherical bushing (2). Furthermore, the ball and socket joint has a sensor device ( 7 ) for force or load measurement. According to the invention, the ball and socket joint is distinguished in that the sensor device ( 7 ) is arranged on a flexurally elastic printed circuit board ( 6 ). The printed circuit board (6) is flexibly and movably fixed in the joint housing (1), wherein the sensor device (7) is configured to adjust the curvature or Mechanical stress is measured. In this case, the ball and socket joint includes a transmission element by means of which a force or a bending moment is introduced into the sensor printed circuit board (6) when the spherical bushing (2) deforms. The ball joint according to the invention can be produced very robustly and inexpensively and allows the measurement of forces or loads acting on the ball joint. The method according to the invention permits permanent determination of the state of wear of the ball joint by means of the measurement of the prestressing force of the spherical bushing.
Owner:ZF FRIEDRICHSHAFEN AG

Measurement device for friction force and wearing process of lubrication film on the condition of different slide-roll ratios

The invention belongs to the field for measuring a friction force and wearing of a higher pair contact lubrication film on the condition of different slide-roll ratios, and particularly relates to a measurement device for a friction force and a wearing process of a lubrication film on the condition of different slide-roll ratios. The main structure of the measurement device comprises a supporting platform, a disc driving device, a ball driven loading rotating device, a rotating device, a wearing measuring device, a translation device, a speed measuring device and a sensor fixing device. The rotating device is arranged below the ball driven loading rotating device and is used for supporting and driving the ball driven loading rotating device to rotate so that a steel ball on the ball driven loading rotating device rotates to a glass plate on the wearing measuring device, and then the steel ball is directly used for performing topography measurement on a wearing surface. The measurement device has advantages of ingenious integral design concept, reasonable layout between devices, multiple functions, high flexibility in switching, high convenience in use, effective measurement for the frictional force and the wearing process of an oil film, high practicability, environment-friendly application environment and wide market prosect.
Owner:QINGDAO TECHNOLOGICAL UNIVERSITY

Portable tool wear measuring instrument and method for predicting remaining service life of tool through measuring instrument

The invention provides a portable tool wear measuring instrument and a method for predicting the remaining service life of a tool through the measuring instrument and relates to the technology of tool wear measurement. The problems that software/hardware systems of an existing tool wear measuring device is huge, installation and debugging are complex, the service life of a tool is mainly judged by human experience, and judgment is inaccurate are solved. An opening is formed in a shell and used for making the tool extend into the measuring instrument. Cameras and light source lamps are arranged on the periphery of the tool. The brand-new tool is used for cutting a workpiece multiple times according to specific cutting parameters till the tool face abrasion amount reaches the bluntness standard, and cutting time of each time and the tool face abrasion amount are recorded; and the cutting time of each time and the tool face abrasion amount are fitted into a curve through a data processing circuit, and the curve is a service life curve. The abrasion amount of the used tool is measured and compared with the service life curve, so that the service life of the tool is acquired. The portable tool wear measuring instrument is simple in structure, convenient to install and accurate in service life prediction.
Owner:HARBIN UNIV OF SCI & TECH

Electronic aircraft braking system with brake wear measurement, running clearance adjustment and plural electric motor-actuator ram assemblies

An electrically actuated aircraft brake system and method which provides for brake wear measurement, brake running clearance adjustment, ram position-based control and improved construction and operation. Brake wear and running clearance measurement are obtained by analyzing the output of position sensing circuitry. The position sensing circuitry, preferably including a LVDT position sensor, is also used to determine braking load, a brake controller including circuitry for effecting displacement of one or more reciprocating rams to load a brake disk stack by a predetermined amount based on a present displacement value of the position signal obtained from the position sensor. The position sensor preferably includes a LVDT transducer connected between the reciprocating ram and a brake housing, and the motive device preferably includes a servo motor. Also provided is an actuator housing including a guideway for each ram, the guideway and ram having the same polygonal cross-section, whereby the ram nut is guided and restrained from rotation by the guideway as it is translated by a ball screw in threaded engagement with the ram nut for selective movement into and out of forceful engagement with the brake disk stack for applying and releasing braking force on a rotatable wheel. An electric motor is drivingly connected to each ball screw by a first gear integral with the ball screw, a second gear in mesh with the first gear, and a pinion on a rotating drive shaft of the electric motor.
Owner:THE BF GOODRICH CO

Device and method for measuring flank wear of ball end milling cutter

The invention relates to a device and method for measuring flank wear of a ball end milling cutter. With the progress of the machine manufacturing technology, in the milling process, the requirementsfor the machining precision of workpieces are higher increasingly. At the same time, due to the special double helix structure of the ball end milling cutter, it is necessary to study flank wear of the milling cutter so as to improve the surface machining quality. The device for measuring flank wear of the ball end milling cutter comprises two parts of hardware and software, wherein the hardware comprises a machining device (1), a double-reflection device (2) and a tablet computer (3), wherein the machining device comprises a machine frame (4). The machine frame is connected with a main shaft(5), and the main shaft is connected with a milling cutter (6), and the double-reflection device comprises a three-coordinate measuring instrument (7) and a double-reflection plate (8). The three-coordinate measuring instrument is connected with the tablet computer, and three-coordinate measuring software, tool wear measurement software and a windows system are installed on the tablet computer. The device and method are used for accurate measurement of flank wear when the milling cutter conducts milling.
Owner:HARBIN UNIV OF SCI & TECH

Shield / TBM hob wear measuring device and measuring method thereof

The invention discloses a shield / TBM hob wear measuring device and a measuring method thereof. The measuring device comprises a frame body, a fastening assembly and a mobile measurement assembly. The frame body comprises a crossbeam, a fixed strut and an adjustable strut respectively arranged at two ends of the crossbeam and vertically connected with the crossbeam. The fastening assembly comprises a movable leg movably connected with the adjustable strut and a fastening bolt arranged at the lower end of the movable leg. The mobile measurement assembly includes a measuring head, a horizontal guide rail for moving the measuring head, and a vertical guide rail. The fixed end of the horizontal guide rail and the upper end of the vertical guide rail are provided with a displacement sensor respectively. The measuring device of the invention has the advantages of convenient use, high measuring precision and high efficiency, avoids the reading error of the staff compared with the measuring ruler, and can acquire the horizontal and vertical position information of the abrading and further obtain the comprehensive cross section information of the hobbing ring after wear. Through the data post-processing, it is be achieved hob two-dimensional cross-section image reproduction after wear, in order to accurately determine the hob wear category.
Owner:CHINA RAILWAY TUNNEL GROUP CO LTD +1

Steel rail wear measurement method and device

The embodiments of the present invention provide a steel rail wear measurement method and device. The method includes the following steps that: a line scanning three-dimensional measuring sensor is adopted to continuously measure a steel rail, so that measurement data can be obtained; the measurement railhead contour, measurement rail web contour and measurement rail base contour of the steel railare obtained according to the measurement data; the measurement matching contours are matched with standard matching contours, so that the deviation parameters of the measurement matching contours and the standard matching contours are obtained; and coordinate transformation is performed on the measurement rail head contour according to the deviation parameters, the measurement rail head contourwhich has been subjected to the coordinate transformation is compared with a standard rail head contour, and the wear measurement value of the steel rail is calculated based on a comparison result. According to the steel rail wear measurement method and device provided by the embodiments of the present invention, the line scanning three-dimensional measuring sensor can quickly obtain the high-precision steel rail contours, that is, the measurement points of the steel rail contours in a cross-sectional direction and a measurement moving direction are relatively dense, and therefore, the influence of steel rail surface undulating texture on measurement results can be decreased; and the accuracy of the measurement results can be improved.
Owner:WUHAN WUDA ZOYON SCI & TECH

Track roller assembly with a wear measurement system

A roller of an undercarriage track system for a machine is disclosed. The roller includes a body and a sensed feature. The body is a solid of revolution formed about a roller axis. The body includes a bore surface and a roller contact surface. The bore surface defines a bore extending through the body. The bore surface is a radially inner surface of the body. The roller contact surface is located outward from the bore surface. The sensed feature is located at the body. The sensed feature is configured to rotate with the body and to be detectable by a sensor.
Owner:CATERPILLAR INC
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