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Shield / TBM hob wear measuring device and measuring method thereof

A technology of measuring device and hob, applied in the direction of measuring device, instrument, etc., can solve the problems of inability to effectively grasp comprehensive information of wear section, high cost of hob online measurement technology, and large force on the tool, so as to achieve strong practicability and improve The effect of construction efficiency and reliable work

Active Publication Date: 2017-10-27
CHINA RAILWAY TUNNEL GROUP CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

If the hob is not seriously worn, replacing it in advance will cause waste of tools; if the hob is not replaced in time, it will cause excessive force on adjacent tools and aggravate wear
[0003] The traditional method of detecting hob wear is to use a measuring ruler. This measurement method is random and has low accuracy, and generally only measures the maximum wear size, which cannot effectively grasp the comprehensive information of the wear section; the online hob The cost of measurement technology is high, the cutter head needs to be modified, the reliability is insufficient, and most of them are in the research and experiment stage

Method used

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  • Shield / TBM hob wear measuring device and measuring method thereof

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] Embodiment 1: A kind of shield / TBM hob wear measurement device, see figure 1 , including frame body, fastening components and mobile measurement components. The frame body includes a beam 3, a fixed pole 1 and an adjustable pole 2 which are arranged at both ends of the beam 3 and vertically connected with the beam 3, and the distance between the fixed pole 1 and the adjustable pole 2 is greater than that of the shield machine to be tested. / Width of the step face of the TBM hob. In the vertical direction of the adjustable pole 2, a track is provided, and the fastening assembly includes a movable leg 4 and a fastening bolt 5 arranged at the lower end of the movable leg 4, and the upper end of the movable leg 4 is slidably installed in the track. The track is also provided with limit bolts 6 for adjusting and fixing the position of the movable legs.

[0032] The mobile measurement assembly includes a measuring head 7, a horizontal guide rail 8 arranged on the beam 3, a ...

Embodiment 2

[0035] Embodiment 2: a kind of shield machine / TBM hob wear measurement method, uses the measuring device in embodiment 1 to measure, comprises the following steps:

[0036] (1) Reference data for measuring unworn hobs of the same type:

[0037] a. Install the measuring device; first fit the lower end of the fixed support rod 1 to the step surface of the hob, then adjust the height of the movable outrigger 4 to a suitable position, and use the limit bolt 6 to connect the movable outrigger 4 to the adjustable The poles 2 are fixed together, and then the fastening bolts 5 are tightened so that the hob 18 is clamped between the fixed pole 1 and the movable leg 4;

[0038] b. Measurement reference data: adjust the position of the horizontal slider in the horizontal guide rail and the position of the vertical slider in the vertical guide rail respectively, so that the measuring head moves on the contour surface of the hob, and obtain the contour surface of the hob through the displace...

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Abstract

The invention discloses a shield / TBM hob wear measuring device and a measuring method thereof. The measuring device comprises a frame body, a fastening assembly and a mobile measurement assembly. The frame body comprises a crossbeam, a fixed strut and an adjustable strut respectively arranged at two ends of the crossbeam and vertically connected with the crossbeam. The fastening assembly comprises a movable leg movably connected with the adjustable strut and a fastening bolt arranged at the lower end of the movable leg. The mobile measurement assembly includes a measuring head, a horizontal guide rail for moving the measuring head, and a vertical guide rail. The fixed end of the horizontal guide rail and the upper end of the vertical guide rail are provided with a displacement sensor respectively. The measuring device of the invention has the advantages of convenient use, high measuring precision and high efficiency, avoids the reading error of the staff compared with the measuring ruler, and can acquire the horizontal and vertical position information of the abrading and further obtain the comprehensive cross section information of the hobbing ring after wear. Through the data post-processing, it is be achieved hob two-dimensional cross-section image reproduction after wear, in order to accurately determine the hob wear category.

Description

technical field [0001] The invention relates to the technical field of tunnel construction equipment, in particular to a shield / TBM hob wear measuring device and a measuring method. Background technique [0002] As important tunnel construction equipment, shield machines and TBMs (full-face tunnel boring machines) are widely used in railway tunnels, urban rails and other projects. The disk hob in the shield machine and TBM is a key component of rock crushing, and its working environment is harsh, so the wear of the cutter is inevitable. During the construction process, it is necessary to continuously detect the wear of the hob, and obtain the wear amount of the hob accurately and comprehensively, so as to reasonably determine the replacement node. If the hob is not seriously worn and replaced in advance, it will cause waste of tools; if the hob is not replaced in time, it will cause excessive force on adjacent tools and aggravate wear. [0003] The traditional method of de...

Claims

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Application Information

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IPC IPC(8): G01B21/00G01B21/20
CPCG01B21/00G01B21/20Y02D30/70
Inventor 孙振川李凤远王凯张良辉张兵陈桥于飞李宏波王利明孙振中郭海坡杨书江王超峰程俊瑞汪朋李云涛彭美坤李沿宗
Owner CHINA RAILWAY TUNNEL GROUP CO LTD
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