The invention discloses a
finite element simulation modeling method suitable for longitudinal and torsional ultrasonic milling. The
finite element simulation modeling method comprises the following steps of setting geometric parameters of a
milling cutter, material parameters of a workpiece, material parameters of the
milling cutter,
machining process parameters and
ultrasonic vibration parameters; converting the milling model, and establishing a longitudinal-torsional ultrasonic milling three-dimensional
equivalent model; establishing a cutter, a workpiece, a workpiece base body and an
assembly three-dimensional model; dividing grids for the cutter, the workpiece and the workpiece bse body; realizing longitudinal and torsional
ultrasonic vibration of the cutter; setting cutter
cutting motion boundary conditions; submitting calculation, and outputting the calculation results of the
cutting edge movement track, the
cutting force and the cutting temperature. According to the method, themilling model is converted, the milling three-dimensional
finite element simulation of the tool serving as a longitudinal-torsional
ultrasonic vibration carrier is successfully achieved, the spiral angle and the cutting edge
radius of the tool are considered, the model and the actual
machining process are more appropriate, and the calculation precision is guaranteed. Meanwhile, by establishing theworkpiece base body model, the output of the
cutting force is realized.