The invention discloses an efficient milling parameter optimization method for rough
machining of a difficult-to-
machine material fused with
tool wear monitoring. The method comprises the steps that firstly, an
optimization problem characterization model with the
machining efficiency as a target and the spindle rotating speed, the radial
cutting width and the axial
cutting depth as optimization variables is established, and multiple constraint conditions such as a basic parameter feasible region, stability, spindle torque and power are considered; secondly, the problem of tool abrasion caused by the difficult-to-
machine material is considered, the quantitative relation between the three-phase current of the main shaft and the milling force is established, and real-
time estimation of the tangential specific
shear force coefficient is achieved; furthermore, a numerical solution method based on random vector search is provided, an optimization process integrating
offline optimization and real-time monitoring is given, and optimal
processing parameters are obtained. According to the parameter optimization method provided by the invention, the rough
machining efficiency of the difficult-to-
machine material can be greatly improved, and efficient
flutter-free milling machining is realized.